Velveteen regeneration polyester super-short fiber and production technique thereof

A technology for recycled polyester and ultra-short fibers, which is applied in fiber cutting, fiber treatment, and clustering of newly extruded filaments, etc. The quality of recycled PET materials is uneven, so as to realize the reuse of resources, improve the dehumidification capacity, and be beneficial to environmental protection

Inactive Publication Date: 2012-07-25
HANGZHOU BEST CHEM FIBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the production of imitation goose down products is difficult, and the requirements for fineness are relatively high. The fineness of the product must be controlled at 1.2 dtex to achieve the effect of imitation goose down. It is difficult for conventional processes to meet the continuous production requirements of recycled ultra-fine polyester.
Moreover, the existing conventional goose down-like polyester staple fiber products are mainly concentrated in lengths of 32cm, 51cm, and 64cm. When downstream manufacturers use them as fillers, they need to use manual semi-automatic filling, which cannot be fully automatic filling by machines, and the production capacity and efficiency are low.
[0006]The use of shorter polyester ultra-short fibers can realize the automatic filling of filling materials, improve production capacity and production efficiency, but at present, most polyester ultra-short fibers are made of virgin The material is processed into slices and then spun, and the production cost is relatively high; there are also polyester blocks produced in the productio

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] The production process of the imitation goose down regenerated polyester ultra-short fiber of the present invention adopts the regenerated PET material as a raw material, and the specific steps are as follows:

[0047] (1) Raw material pre-treatment: the recovered recycled PET material is washed in sequence with lye, centrifuge de-alkaline liquid decontamination, floating material separator automatic impurity removal, ribbon washing machine discharge, spray washing machine after washing The pretreatment of lifting materials, centrifuge dehydration, conveying to the picking table, manual picking of materials, picking out impurities, and then weighing and packing;

[0048] (2) Drum drying: Dry the pretreated regenerated PET material with a vacuum drum dryer at 170 ℃ for 9.5 hours, and the drying is completed when the measured water content is 100ppm;

[0049] (3) Melt spinning: Send the dried recycled PET material into the screw extruder to heat and melt it. The molten PE...

Embodiment 2

[0061] The production process of the imitation goose down regenerated polyester ultra-short fiber of the present invention adopts the regenerated PET material as a raw material, and the specific steps are as follows:

[0062] (1) Raw material pre-treatment: the recovered recycled PET material is cleaned in sequence by lye, centrifuge de-alkaline liquid decontamination, floating material separator automatic impurity removal, ribbon washing machine discharge, spray washing machine after washing Material picking, centrifuge dehydration, conveyor belt delivery to the material picking platform, material picking platform for manual material picking, picking out impurities, and then pre-processing of fixed weight packaging;

[0063] (2) Drum drying: Dry the pretreated regenerated PET material with a vacuum drum dryer at 173 °C for 9.75 h, and complete the drying when the measured water content is 115 ppm;

[0064] (3) Melt spinning: Send the dried recycled PET material into the screw...

Embodiment 3

[0076] The production process of the imitation goose down regenerated polyester ultra-short fiber of the present invention adopts the regenerated PET material as a raw material, and the specific steps are as follows:

[0077] (1) Raw material pre-treatment: the recovered recycled PET material is washed in sequence with lye, centrifuge de-alkaline liquid decontamination, floating material separator automatic impurity removal, ribbon washing machine discharge, spray washing machine after washing The pretreatment of lifting materials, centrifuge dehydration, conveying to the picking table, manual picking of materials, picking out impurities, and then weighing and packing;

[0078] (2) Drum drying: Dry the pretreated regenerated PET material with a vacuum drum dryer at 175 °C for 10 h, and complete the drying when the measured water content is 125 ppm;

[0079] (3) Melt spinning: Send the dried recycled PET material into the screw extruder to heat and melt it. The molten PET mater...

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Abstract

The invention discloses velveteen regeneration polyester super-short fiber and production technique thereof. The velveteen regeneration polyester super-short fiber is prepared from regenerative PET materials by raw material pre-treatment, rotary drum drying, melt spinning, cooling forming, wire placing barrel falling after winding, bundling, drafting, curling, oiling, heat setting and cutting to obtain the product fiber. According to the production technique of the invention, the velveteen regeneration polyester super-short fiber can save cost, protect environment and further ensure the product quality and further prevent the super-long and over-length fibers from being generated in the production process; the cut length of the obtained product is uniform and precise and controlled within 3 to 12mm and the product has the similar appearance and hand feel similar to the down. The velveteen regeneration polyester super-short fiber has smooth hand feel and ideal down filling effect; the suitable fiber length of the velveteen regeneration polyester super-short fiber is convenient for the downstream producers to realize the fully-automatic filling, improve the production efficiency and have higher cost performance in compared with the super-short fiber spun by the raw material.

Description

technical field [0001] The invention relates to a differentiated polyester staple fiber and a production process thereof, in particular to a goose down imitation regenerated polyester ultra-short fiber and a production process thereof. Background technique [0002] The down used as filling in cold products is the flower-shaped fluff from the underarms and belly of geese and ducks. Down not only has good warmth retention and softness, no feeling of pressure and stuffiness, but also has the function of moisture absorption and perspiration. Down is a kind of animal protein, which has a higher thermal insulation capacity than vegetable fibers such as cotton. The three-dimensional triangular skeleton structure of down itself can store a lot of air, and the air itself is a poor conductor, so it can resist the external cold and the loss of body temperature . However, down is a natural product, so the quality varies. [0003] Polyester (that is, polyester fiber) is an important v...

Claims

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Application Information

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IPC IPC(8): D01D5/092D01D7/00D01G1/00D02J1/22D02J13/00D02G1/00D01F6/62
Inventor 魏燕琼於俊杰徐红波邵建农赵力孙志超丁益萍王莉君李明刚
Owner HANGZHOU BEST CHEM FIBER
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