Micropore high-strength corundum-calcium hexaluminate composite refractory raw material and preparation method thereof

A technology of calcium hexaaluminate and refractory raw materials, which is applied in the field of corundum-calcium hexaaluminate refractory materials, which can solve the problems of large voids, high porosity, and inability to resist erosion and erosion, and achieve small volume density and small pore size , Excellent thermal shock resistance

Active Publication Date: 2012-10-10
JIANGSU JINGXIN NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the energy-saving effect of lightweight materials produced at home and abroad is better, but most of them have high porosity an

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A microporous high-strength corundum-calcium hexaaluminate composite refractory material and a preparation method thereof. 94~96wt% alumina fine powder is used as aluminum source, 3~6wt% calcium carbonate fine powder is used as calcium source, and 30~40wt% water is added to the total amount of the above raw materials, mixed, and wet milled on a ball mill for 0.5~1 Hours, when the wet abrasive slurry is solidified, heat it at 110-160°C for 24-48 hours, then keep it at 1750-1800°C for 3-4 hours, after the fired product is broken, you can get microporous high-strength corundum-hexaaluminate Calcium composite refractory raw material.

[0018] The bulk density of the microporous corundum-calcium hexaaluminate composite refractory material prepared in this example is 2.9-3.0 g / cm 3 , the apparent porosity is 6-8%, and the average pore diameter is 7-10 μm.

Embodiment 2

[0020] A microporous high-strength corundum-calcium hexaaluminate composite refractory material and a preparation method thereof. Use 96~98wt% alumina fine powder as the aluminum source, 1~4wt% calcium carbonate fine powder as the calcium source, and add 40~50wt% water of the above raw materials, mix and wet grind on a ball mill for 1~1.5 Hours, when the wet abrasive slurry is solidified, keep it at 150-200°C for 12-24 hours, then keep it at 1800-1850°C for 4-5 hours, after the fired product is broken, you can get microporous high-strength corundum-hexaaluminate Calcium composite refractory raw material.

[0021] The bulk density of the microporous corundum-calcium hexaaluminate composite refractory material prepared in this example is 3.0-3.1 g / cm 3 , the apparent porosity is 5-7%, and the average pore diameter is 4-7μm.

Embodiment 3

[0023] A microporous high-strength corundum-calcium hexaaluminate composite refractory material and a preparation method thereof. 94~96wt% alumina fine powder is used as aluminum source, 3~6wt% calcium hydroxide fine powder is used as calcium source, and 50~60wt% water is added to the total amount of the above raw materials, mixed, and wet milled on a ball mill for 1.5~ After 2 hours, when the wet abrasive slurry is solidified, heat it at 110-160°C for 24-48 hours, and then keep it at 1850-1900°C for 3-4 hours. After the fired product is broken, you can get microporous high-strength corundum-hexaluminum Calcium acid composite refractory raw material.

[0024] The bulk density of the microporous corundum-calcium hexaaluminate composite refractory material prepared in this example is 3.1-3.2 g / cm 3 , the apparent porosity is 4 to 6%, and the average pore diameter is 2 to 4 μm.

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Abstract

The invention relates to a micropore high-strength corundum-calcium hexaluminate composite refractory raw material and a preparation method of the material. The technical scheme adopted by the invention is as follows: 94-98wt% of aluminum oxide fine powder or aluminium hydroxide fine powder is taken as an aluminium source; 1-6wt% of calcium carbonate fine powder or calcium hydroxide fine powder is taken as a calcium source; water is added into the raw materials, and the quantity of the water is 30-60wt% of the total quantity of the raw materials; the raw materials are mixed in the water; wet grinding is carried out on the mixture by virtue of a ball grinding mill for 0.5-2 hours; after being solidified, the slurry processed by wet grinding is subjected to heat preservation for 12-48 hours at the temperature of 110-200 DEG C; then, heat preservation is carried out at 1750-1900 DEG C for 3-5 hours; and finally, after the product is burnt and crushed, the micropore high-strength corundum-calcium hexaluminate composite refractory raw material can be obtained. The micropore high-strength corundum-calcium hexaluminate composite refractory raw material prepared by the method has the characteristics of being high in slag resistance, excellent in thermal shock resistance and heat-insulating property and the like, and can be used at the parts such as a steel ladle and the like contacted with molten steel and used for replacing corundum in other refractory material taking the corundum as a raw material, so that the service life of the material is prolonged, and the energy consumption is reduced.

Description

technical field [0001] The invention belongs to the technical field of corundum-calcium hexaaluminate refractory materials. In particular, it relates to a microporous high-strength corundum-calcium hexaaluminate composite refractory raw material and a preparation method thereof. Background technique [0002] With the development of out-of-furnace refining and continuous casting technology, the ladle has gradually changed from a single-function molten steel container to an out-of-furnace molten steel refining equipment with complex functions. In order to meet the actual production requirements, alumina-magnesia-carbon bricks and alumina-rich spinel carbon bricks are generally used as lining materials for domestic ladles. Using aluminum-magnesium-carbon bricks and aluminum-rich spinel carbon bricks as lining materials, on the one hand, it has a significant effect on increasing the carbon content of molten steel, which is not conducive to the production of clean steel and low...

Claims

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Application Information

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IPC IPC(8): C04B35/66C04B35/622
Inventor 李正坤顾华志张家勤黄奥杜博
Owner JIANGSU JINGXIN NEW MATERIAL
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