Antireflection coated glass with self-cleaning effect and preparation method thereof

A coated glass and self-cleaning technology, which is applied in the field of anti-reflection coated glass and its preparation, can solve the problems of double-layer coating and no self-cleaning effect of packaging glass for solar cells that have not yet been found, and achieve low raw material and manufacturing costs and low production costs. high efficiency effect

Inactive Publication Date: 2012-12-26
杭州美格玻璃有限公司
View PDF8 Cites 25 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the invention application with the publication number CN101913780 and the invention application with the publication number CN101805135 respectively provide anti-reflection double-layer film systems using high refractive index materials as the middle layer, but these film layers do not introduce TiO into the surface film. 2 , so there is no self-cleaning effect
So far, no research on double-layer coatings with anti-reflection and self-cleaning effects specifically for solar cell packaging glass has been found.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Antireflection coated glass with self-cleaning effect and preparation method thereof
  • Antireflection coated glass with self-cleaning effect and preparation method thereof
  • Antireflection coated glass with self-cleaning effect and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0038] The preparation method in the embodiment comprises:

[0039] Step 1: cutting, edging, cleaning and drying the fresh ultra-clear embossed glass original sheet with a thickness of 3.2 ~ 6.0 mm;

[0040] Step 2, uniformly coating the high-refractive index composite sol on the suede surface of the ultra-clear embossed glass by using a roll coating coating process;

[0041] Step 3: Under the environmental conditions of temperature 25°C and relative humidity 40%, surface drying treatment for 30-60s, and pre-curing treatment at temperature 160°C for 180s to obtain a high refractive index film precursor;

[0042] Step 4, uniformly coating the self-cleaning composite sol on the high refractive index film layer precursor by spray coating or flow coating process;

[0043] Step 5: Under the environmental conditions of temperature 25°C and relative humidity 40%, surface drying treatment for 30-60s, and pre-curing treatment at temperature 160°C for 180s to obtain the precursor of th...

Embodiment 1

[0048] like figure 1 As shown, a self-cleaning anti-reflection coated glass is composed of an ultra-clear glass substrate 1, and a high-refractive-index film layer 2 is applied on the ultra-clear glass substrate, and the high-refractive-index film layer The top is coated with a self-cleaning functional film layer 3, wherein:

[0049] The ultra-clear glass substrate 1 is ultra-clear embossed glass with a thickness of 3.2mm and a transmittance of 91.4%;

[0050] The high refractive index film layer is made of nano silicon oxide SiO 2 Granular and Nano Zirconia ZrO 2 Particle composition, the porosity of the film layer is less than 10%, the refractive index of the film layer is about 1.81, and the film thickness is about 75nm;

[0051] The self-cleaning functional film layer is made of nano silicon oxide SiO 2 Granular and Nano Titanium Oxide TiO 2 Particle composition, the particle diameter is about 20~60, the porosity of the film layer is about 30%, of which TiO 2 : SiO ...

Embodiment 2

[0062] A kind of antireflection coated glass with self-cleaning effect, its structure is identical with embodiment 1, wherein:

[0063] The ultra-clear glass substrate 1 is ultra-clear float glass with a thickness of 3.2m and a transmittance of 91.4%;

[0064] The composition, porosity, refractive index and thickness of the high refractive index film layer are all the same as or very close to those of the examples;

[0065] Composition, particle size, porosity, and TiO in the self-cleaning functional film layer 2 : SiO 2 The content ratio, refractive index, and thickness are the same as in Example 1.

[0066] Prepare as follows:

[0067] Step 1: cutting, edging, cleaning and drying the original ultra-clear float glass;

[0068] Step 2, uniformly coating the high-refractive index composite sol on the non-tin surface of the ultra-clear float glass by using a roll coating coating process;

[0069] Steps three to six are the same as in Example 1.

[0070] Among them, the hig...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to view more

Abstract

The invention relates to the manufacturing field of solar cell packaging glass and in particular to antireflection coated glass with a self-cleaning effect. The antireflection coated glass comprises an ultra-white glass substrate; a high-refractive-index film layer is plated on the ultra-white glass substrate; and a self-cleaning functional film layer is plated on the high-refractive-index film layer. The invention further provides a preparation method of the antireflection coated glass with the self-cleaning effect. With the adoption of the antireflection coated glass provided by the invention, the self-cleaning effect of the coated glass can be ensured well, the purpose that the antireflection effect of the coated glass is better than that of a single-layer porous SiO2 antireflection film layer is fulfilled, the film plating technique is used in the manufacturing process, the coated glass is suitable for the large-area film plating of the solar cell packaging the raw material cost and the manufacturing cost are low, and the production efficiency is high.

Description

technical field [0001] The invention relates to the field of manufacturing packaging glass for solar cells, in particular to an anti-reflection coated glass with self-cleaning effect and a preparation method thereof. Background technique [0002] In recent years, with rising energy prices and people's growing awareness of environmental protection, countries around the world have introduced energy strategies to promote the utilization and development of new energy sources such as wind energy, biomass energy, and solar energy. Among them, solar photovoltaic power generation has the advantages of cleanness, safety, and wide application, and its development has also attracted much attention. my country's solar cell production capacity and installed capacity are huge, and photovoltaic power plants have entered the stage of large-scale construction. When the solar cell module is in use, the light must first pass through the uppermost encapsulating glass to enter the solar cell mo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C03C17/34
Inventor 夏卫文赖博渊王德标赵建杨董天鹏
Owner 杭州美格玻璃有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products