Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Thermal insulating pipe and manufacturing method of thermal insulating pipe

A technology of thermal insulation pipe and thermal insulation layer, applied in the field of pipeline, can solve the problems of shortening the service life of thermal insulation pipe, leakage of energy, low quality, etc., and achieve the effects of improving thermal oxidation resistance, improving aging resistance and reducing workload

Inactive Publication Date: 2013-02-06
青岛鑫三鸿塑胶制品有限公司
View PDF7 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing thermal insulation pipes are made of the same material as ordinary pipes, the main material is steel or plastic, but both materials have the same problem, that is, the faster heat transfer, the energy of the medium (such as water or gas, etc.) in the pipe ( Heat or cold) is dissipated into the air through the heat transfer of the pipeline, resulting in large energy loss, resulting in energy waste, and is not conducive to environmental protection
[0003] The solution to heat preservation is mainly to cover the outside of the pipe with a layer of heat preservation layer. The disadvantage of this method is that: the installation is more troublesome, and the heat preservation layer needs to be temporarily covered; gaps, the effect of the heat preservation is not ideal, and there is still a large energy leakage; due to the energy leakage, it is not safe enough, especially in the case of damage to the insulation layer, it is easy to cause safety accidents such as burns or frostbite. Shorten the service life of the insulation pipe
The foamed pipe formed in this way is expensive because the inner pipe is a steel pipe, and continuous production cannot be achieved, resulting in low quality, high cost, easy rusting of the steel pipe, and low service life.
[0005] At present, the water-transfer insulation pipe used in solar water-conveyance water heaters is still a split single-piece type, that is, the inner pipe is made of high-density polyethylene and wrapped with polyethylene insulation material outside, and then wrapped and fixed with adhesive tape. Labor intensity, and the tape used for fixing is easy to age due to ultraviolet radiation, and the skin is brittle, causing the insulation material to fall off

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Thermal insulating pipe and manufacturing method of thermal insulating pipe
  • Thermal insulating pipe and manufacturing method of thermal insulating pipe

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0040]The present invention also provides a method for preparing a thermal insulation pipe, which includes the following steps: extruding and preliminarily molding the cross-linked polyethylene pellets through No. 1 extruder to obtain a hollow cross-linked polyethylene layer; The device is drawn out from the machine head and laid on the cross-linked polyethylene layer, and then the polyethylene insulation pellets are extruded through the No. 2 extruder, and spread on the cross-linked polyethylene layer containing the electric heating device to obtain the polyethylene insulation layer; the ultraviolet radiation resistant polyethylene pellets are extruded through the No. 3 extruder, spread on the polyethylene insulation layer, and then cooled and shaped to obtain the insulation pipe. The cross-linked polyethylene layer, the polyethylene insulation layer, the ultraviolet radiation-resistant polyethylene layer and the electric heating device are the same as those described above, a...

Embodiment 1

[0053] 1.1 60 parts by weight of high-density polyethylene, 40 parts by weight of low-density polyethylene, 2 parts by weight of silane, 0.8 parts by weight of antioxidant 1010, 0.2 parts by weight of dicumyl peroxide and 0.15 parts by weight of di-n-butyltin dilaurate Add granulation equipment to obtain cross-linked polyethylene pellets, put them into No. 1 extruder, extrude at a temperature of 120°C, and obtain an empty tube with an inner diameter of 12mm after preliminary molding, and a cross-linked polyethylene layer with a thickness of 2mm The inner tube of the heating wire is laid on the cross-linked polyethylene layer through the machine head.

[0054] 1.2 Add 100 parts by weight of low-density polyethylene, 8 parts by weight of butane foaming agent and 2 parts by weight of monoglyceride lubricating and homogenizing agent to the granulation equipment to obtain polyethylene insulation layer pellets, which are added to No. 2 extruder , extruded at a temperature of 175°C, ...

Embodiment 2

[0057] 2.1 62 parts by weight of high-density polyethylene, 42 parts by weight of low-density polyethylene, 1 part by weight of silane, 0.5 parts by weight of antioxidant 1010, 0.2 parts by weight of dicumyl peroxide and 0.15 parts by weight of di-n-butyltin dilaurate Add granulation equipment to obtain cross-linked polyethylene pellets, put them into No. 1 extruder, extrude at a temperature of 120°C, and obtain an empty tube with an inner diameter of 12mm after preliminary molding, and a cross-linked polyethylene layer with a thickness of 2mm The inner tube of the heating wire is laid on the cross-linked polyethylene layer through the machine head.

[0058] 2.2 Add 100 parts by weight of low-density polyethylene, 9 parts by weight of butane foaming agent and 2.5 parts by weight of monoglyceride lubricating homogenizer to the granulation equipment to obtain polyethylene insulation layer pellets, which are added to No. 2 extruder , extruded at a temperature of 175°C, and spread...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention provides a thermal insulating pipe and a manufacturing method of the thermal insulating pipe. The thermal insulating pipe is composed of a crosslinked polyethylene layer, a polyethylene thermal insulating layer and an ultraviolet radiation resisting polyethylene layer which are arranged from inside to outside in sequence, wherein an electric heating device is arranged between the crosslinked polyethylene layer and the polyethylene thermal insulating layer. Compared with the existing split-type single piece water conveying thermal insulating pipe, the thermal insulating pipe is an integer composed of the crosslinked polyethylene layer, the polyethylene thermal insulating layer, the ultraviolet radiation resisting polyethylene layer and the electric heating device; firstly, the aging resistance performance of the thermal insulating pipe is improved by the ultraviolet radiation resisting polyethylene layer; secondly, as the thermal insulating pipe is an integer, no thermal insulating materials need to be wrapped, so that the use is convenient, and the working quantity during the installation process is reduced; thirdly, as the electric heating device is added, the electric heating can be carried out, so that the liquid is prevented from being refrozen in a low temperature environment; and moreover the crosslinked polyethylene layer is used as the inner layer of a water conveying pipe, and crosslinking can be carried out slowing by using the heat of the liquid, thus the heat-resisting oxidation susceptibility of the water conveying pipe is improved.

Description

technical field [0001] The invention belongs to the technical field of pipes, and in particular relates to a thermal insulation pipe and a preparation method thereof. Background technique [0002] There are two types of pipes (such as water pipes or air pipes) that do not require insulation and those that require insulation (that is, insulation pipes). The former is a commonly used pipe, such as a water pipe. The role of transportation; the latter is a special-purpose pipeline, such as hot water supply pipes, cold water supply pipes, steam pipes, etc. Existing thermal insulation pipes are made of the same material as ordinary pipes, the main material is steel or plastic, but both materials have the same problem, that is, the faster heat transfer, the energy of the medium (such as water or gas, etc.) in the pipe ( Heat or cold) is dissipated into the air through the heat transfer of the pipeline, resulting in large energy loss, resulting in energy waste, and is not conducive...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): F16L9/12F16L59/04F16L53/00C08L23/06C08L23/08C08K5/54C08K5/14C08K5/57C08K3/26C08J9/14B29C47/00B29C47/02
Inventor 王洪业
Owner 青岛鑫三鸿塑胶制品有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products