Jet yarn spinning machine for electrostatic-spun nanofibers and use method thereof

A technology of air-jet spinning machine and nanofiber, which is applied in the direction of spinning machine, open-end spinning machine, continuous winding spinning machine, etc.

Active Publication Date: 2013-06-12
河南中纤新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, there are some reports of electrospinning nanofiber yarn, such as the Chinese patent "Preparation method and device of electrospinning nanofiber yarn" (application number: 201110205027) Electrolyte is added to the polymer solution to increase the aggregation effect of the fibers. At the same time, a funnel-shaped pipe is used as the receiving device for electrospun nanofibers, and the cylindrical pipe at the back end of the funnel is tangentially evacuated to form a certain air flow field. The fibers are gathered to form nanofiber yarns. This method has a low gathering efficiency for nanofibers, cannot obtain continuous nanofiber yarns, and has no twisting effect.
The Chinese patent "Preparation Method of Nanofiber Filament Bundle" (Application No.: 200510038571.5) uses oppositely placed metal needles to connect the positive and negative electrodes respectively, and the fibers ejected from the two needles attract and collide with each other in the air to form composite nanofibers. Stretching and winding onto a rotating drum to form a nanofiber tow, in which the fibers in the filament tow are continuous and well-arranged but without twisting, not strictly a yarn
Dabirian (Dabirian F, Fibers and Polymers, 2011, 12, 610) and Ali (Ali U, Journal of the Textile Institute, 2011, 103, 80) further configured a rotating metal disc between two needles with opposite polarities Or horns are used to gather and twist fiber bundles to achieve continuous yarn formation of nanofibers, but these methods are based on traditional single-needle electrospinning systems, which have low output (0.1-1g / h) and low yarn fineness. Small, limited by unstable spinning, no potential for industrial application

Method used

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  • Jet yarn spinning machine for electrostatic-spun nanofibers and use method thereof
  • Jet yarn spinning machine for electrostatic-spun nanofibers and use method thereof
  • Jet yarn spinning machine for electrostatic-spun nanofibers and use method thereof

Examples

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Effect test

Embodiment 1

[0033] Example 1: Refer to attached figure 1 , 2 , 3, 4, an electrospinning nanofiber air-jet spinning machine, including a metering pump 0, a high-voltage electrostatic generator 1, a liquid storage tank 2, a cross-flow air pump 3, an accumulation unit 4, a spinning unit 8, and a semicircular base 9. Concentrator 10, nozzle twister 11, yarn delivery roller 12 and winding mechanism 13.

[0034] The spinning unit 8 is formed by connecting the spinneret 15 with the air chamber 19 through the intermediate connecting body 18. The intermediate connecting body 18 is equipped with a vertically upward air jet tube 16; there is a liquid inlet 17 below the spinning tube 15, and the liquid inlet Mouth 17 is lower than the upper end of jet pipe 16, and air inlet 20 is arranged below air chamber 19; Protective ring 14 is equipped with on the top of spinneret 15, prevents solution from overflowing when spinning; The inner diameter of spinneret 15 is 10 mm, the height of the spinneret 1...

Embodiment 2

[0038] Example 2: A method utilizing the air-jet spinning machine of embodiment 1 to continuously prepare electrospun nanofiber yarns, comprising the following steps:

[0039] (1) Dissolve polyacrylonitrile (abbreviation: PAN, weight-average molecular weight: 80,000) in N,N-dimethylformamide (DMF) to prepare a spinning solution with a mass concentration of 13%, and fill it into the stock solution jar 2. The metering pump 0 sends the PAN solution in the liquid storage tank 2 evenly into the spinneret 15 of each spinning unit 8 through the infusion tube 6. The liquid level of the PAN solution is lower than the upper surface of the spinneret 15 and higher than The upper end surface of the trachea 16.

[0040] (2) The cross-flow air pump 3 sends the air flow evenly through the air delivery pipe 7 into the air chamber 19 of each spinning unit 8, and the air flow is sprayed upward through the air injection pipe 16, so that the PAN solution forms a hollow space on the upper end su...

Embodiment 3

[0047] Example 3 : Refer to attached figure 1 , 2 , 3 and 4, an electrospinning nanofiber air-jet spinning machine, including a metering pump 0, a high-voltage electrostatic generator 1, a liquid storage tank 2, a cross-flow air pump 3, a gathering unit 4, a spinning unit 8, and a semicircular base 9. Concentrator 10, nozzle twister 11, yarn delivery roller 12 and winding mechanism 13.

[0048] The spinning unit 8 is formed by connecting the spinneret 15 with the air chamber 19 through the intermediate connecting body 18. The intermediate connecting body 18 is equipped with a vertically upward air jet tube 16; there is a liquid inlet 17 below the spinning tube 15, and the liquid inlet The mouth 17 is lower than the upper end of the jet pipe 16, and the air inlet 20 is arranged below the air chamber 19; the top of the spinneret 15 is equipped with a protective ring 14 to prevent the solution from overflowing during spinning; the inner diameter of the spinneret 15 is 20 mm,...

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Abstract

The invention relates to a jet yarn spinning machine for electrostatic-spun nanofibers. The machine comprises a high-voltage static electricity generator, a liquid storage tank with a pressurizing device, a cross-flow air pump, a gathering unit, a spinning unit, a semicircular base, a buncher, a jet nozzle twister, a yarn guide roller and a winding mechanism. The jet yarn spinning machine integrates the functions of spinning, gathering, drafting, twisting and winding and can be used for continuously producing electrostatic-spun nanofiber yarn. The yield of electrostatic-spun nanofibers is greatly increased; and the twister is simple in structure and high in production efficiency. A nanofiber yarn forming method is simple in process and high in yarn yield, is applicable to multiple polymer spinning solutions and can realize the continuous batch preparation of nanofiber yarn.

Description

technical field [0001] The invention belongs to the field of textile machinery, and in particular relates to an air-jet spinning machine and a spinning method capable of continuously preparing electrospun nanofiber yarns in batches. Background technique [0002] China is the world's largest producer and exporter of textiles. However, due to the overall low technological content of the industry, rising costs, and the impact of the international financial and European debt crises, my country's textile industry is facing severe competition and challenges. China's textile industry is urgently More innovative products and technologies are needed, and nanotechnology provides a new way for my country's textile industry to upgrade traditional textiles. Among them, nanofiber non-woven mats prepared by electrospinning technology have been used due to their ultra-fine scale, high surface area and porosity. Show performance advantages in many fields such as clothing, biomedical, composit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01H4/02D01D5/00
Inventor 何建新崔世忠周伟涛梅硕
Owner 河南中纤新材料科技有限公司
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