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As-cast pearlite ductile iron material for crankshaft, and preparation method of the same

A pearlite sphere and as-cast technology, which is applied in the field of casting materials, can solve the problems of increased supercooling of molten iron, loss of toughness, and high strength, and achieves the effect of easy operation and stable as-cast material

Active Publication Date: 2013-10-09
上海圣德曼铸造海安有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The as-cast pearlitic ductile iron crankshaft produced by high carbon and low silicon, alloying and sand-coated iron mold is characterized by high strength and low toughness. The reason is that low silicon reduces graphite precipitation and carbon exists more in the form of compounds. ;Alloying and sand-covered iron molds increase the supercooling degree of molten iron after pouring, and the amount of pearlite is large, and the distance between cementite sheets is small, that is, the cementite sheets are dense, and the cementite is very hard and brittle , so the toughness is greatly reduced

Method used

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  • As-cast pearlite ductile iron material for crankshaft, and preparation method of the same
  • As-cast pearlite ductile iron material for crankshaft, and preparation method of the same
  • As-cast pearlite ductile iron material for crankshaft, and preparation method of the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A kind of as-cast pearlitic ductile iron material for crankshaft was prepared, the chemical composition mass percent was: C: 3.42%, Si: 2.27%, Mn: 0.16%, S: 0.009%, P: 0.026%, Cu: 0.92%, Sn : 0.013%, Mg: 0.035%, and the rest is Fe.

[0036] Preparation:

[0037] The first step is to use Q10 pig iron, recycled material, and scrap steel. The ratio of the three is: pig iron 300kg, recycled material 1200kg, and scrap steel 1500kg; smelting in an intermediate frequency electric furnace and adding a low-sulfur recarburizer (among them, the mass of carbon is 100kg) The sulfur content is greater than 99%, the mass percentage of sulfur is less than 0.05%; the particle size is 0.5-5mm) the amount of carbon is added in the furnace, and the melting temperature is 1505 °C;

[0038] The second step is to sample and detect the molten iron in the intermediate frequency induction furnace during the smelting process. The sampling and detection process is as follows: scoop a spoonful of ...

Embodiment 2

[0045] In this example, the chemical composition mass percentages are: C: 3.74%, Si: 2.58%, Mn: 0.34%, S: 0.008%, P: 0.027%, Cu: 1.08%, Sn: 0.029%, Mg: 0.047% , the rest is Fe; 900kg of Q10 pig iron, 1500kg of returned charge, 600kg of scrap steel, the addition of rare earth magnesium ferrosilicon nodulizer is 1.3% of the weight of the molten iron, and the rest of the content steps are the same as in Example 1.

[0046] The material testing results are shown in Table 1.

Embodiment 3

[0048] In this example, the chemical composition mass percentages are: C: 3.59%, Si: 2.46%, Mn: 0.26%, S: 0.007%, P: 0.026%, Cu: 0.99%, Sn: 0.022%, Mg: 0.041% , the rest is Fe; Q10 pig iron 450kg, furnace charge 1350kg, steel scrap 1200kg, rare earth magnesium ferrosilicon nodulizer addition 1.25%, the rest of the content steps are the same as in Example 1.

[0049] The material testing results are shown in Table 1.

[0050] Table 1

[0051]

[0052]

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Abstract

The invention relates to an as-cast pearlite ductile iron material for crankshaft, and a preparation method of the same. The material is composed of the following elements by mass percent: C: 3.40-3.75%, Si: 2.25-2.60%, Mn: 0.15-0.35%, S: less than 0.015%, P: less than 0.04%, Cu: 0.9-1.1%, Sn: 0.01-0.03%, Mg: 0.03-0.05%, and the balance of Fe. The material is prepared by the steps of using Q10 cast iron, scrap returns and steel scrap as the raw materials for smelting, performing spheroidizing and ladle inoculation, performing metal-stream inoculation while casting, and then, cooling naturally. The obtained material is steady in texture; for the material, the impact value is not less than 40J / cm2, the strength of extension is not less than 850MPa, the yield strength is not less than 480MPa, the ductility is not less than 5.5%, the hardness is HB250-310, the rate of spheroidization is not less than 85% and the pearlite content is not less than 90%; the material can be used for manufacturing gasoline engine turbocharging high-effect crankshafts for cars.

Description

technical field [0001] The invention relates to an as-cast pearlitic nodular iron material for a crankshaft and a preparation method thereof, belonging to the field of casting materials. Background technique [0002] As-cast pearlite ductile iron material refers to the ductile iron material whose as-cast matrix is ​​mainly pearlite. Usually, the pearlite content is more than 80%, and the tensile strength is about 700-850MPa. It is widely used in automobile crankshafts. For pearlitic ductile iron materials, there is no impact toughness requirement in domestic and foreign standards. At present, the production of crankshafts with as-cast pearlitic ductile iron tensile strength up to 850MPa is mainly realized by high-carbon and low-silicon, alloying and sand-coated iron molds. [0003] The as-cast pearlitic ductile iron crankshaft produced by high carbon and low silicon, alloying and sand-coated iron mold is characterized by high strength and low toughness. The reason is that l...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C37/04C22C33/08
Inventor 王建生龚华林田迎新谭昌发王松明
Owner 上海圣德曼铸造海安有限公司
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