Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Low-hydrogen basic electrode for 1Ni9 low-temperature steel welding and preparation method of low-hydrogen basic electrode

A basic electrode, low temperature steel technology, applied in welding equipment, welding media, welding/cutting media/materials, etc., can solve the problems of high price and poor performance, and achieve simple preparation method, easy slag removal after welding, and welding. Fine and beautiful sewing effect

Inactive Publication Date: 2015-06-24
XIAN UNIV OF TECH
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a low-hydrogen alkaline electrode for welding 1Ni9 low-temperature steel, which solves the problem that the existing electrode used for welding 1Ni9 steel needs to be imported from abroad, which is expensive and has poor performance

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Low-hydrogen basic electrode for 1Ni9 low-temperature steel welding and preparation method of low-hydrogen basic electrode
  • Low-hydrogen basic electrode for 1Ni9 low-temperature steel welding and preparation method of low-hydrogen basic electrode
  • Low-hydrogen basic electrode for 1Ni9 low-temperature steel welding and preparation method of low-hydrogen basic electrode

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0028] The preparation method of above-mentioned welding rod, comprises the following steps:

[0029] step 1,

[0030] Put industrial pure nickel with a mass ratio of 65%, ores containing C, Si, Ti, Nb, N, and Fe, Mo, Cr, and Mn together in an induction furnace for smelting. When the industrial pure nickel is completely melted, the molten alloy steel When the temperature reaches 1450°C and the molten steel is calm, cut off the power to cool and exhaust for 10-20 minutes, then turn on the power for heating and refining for 15-25 minutes. When the pressure in the furnace reaches 33-47KPa, add Mn to the molten steel and stir for 2 minutes before tapping. The tapping temperature is 1450°C. When pouring, the surface of the molten steel is required to be calm, pour evenly, and cool to room temperature to obtain steel ingots. During the smelting process, control Carbon 0.01%-0.03%, Manganese 0.5%-0.9%, Silicon 0.2%-0.4%, Chromium 21%-24%, Iron 2.5%-3.5%, Molybdenum 8.5%-9.5%, Titani...

Embodiment 1

[0056] Step 1, putting industrial pure nickel with a mass ratio of 65%, ores containing C, Si, Ti, Nb, N, and Fe, Mo, Cr, and Mn together in an induction furnace for smelting, when all industrial pure nickel is melted, When the molten steel temperature reaches 1450°C, when the molten steel is calm, power off to cool and exhaust for 15 minutes, then power on for heating and refining for 15 minutes, and when the temperature continues to drop to the tapping temperature, the steel is tapped, and the furnace is filled with argon gas 5 minutes before tapping. The pressure in the furnace reaches 40KPa, and then add Mn to the molten steel and stir for 2 minutes before tapping. The tapping temperature is 1450°C. When pouring, the surface of the molten steel is required to be calm, pour evenly, and cool to room temperature to obtain steel ingots. During the smelting process, control 0.01% C, 0.5% Mn, 0.2% Si, 21% Cr, 2.5% Fe, 8.5% Mo, 0.02% Ti, 4% Nb, 0.15% N, S<0.01%, P< 0.01%, the bal...

Embodiment 2

[0064] Step 1, putting industrial pure nickel with a mass ratio of 65%, ores containing C, Si, Ti, Nb, N, and Fe, Mo, Cr, and Mn together in an induction furnace for smelting, when all industrial pure nickel is melted, When the temperature of molten alloy steel reaches 1450°C, when the molten steel is calm, power off to cool and exhaust for 10 minutes, and then power on for heating and refining for 15 minutes. When the pressure in the furnace reaches 33KPa, add Mn to the molten steel and stir for 2 minutes before tapping. The tapping temperature is 1450°C. When pouring, the surface of the molten steel is required to be calm, pour evenly, and cool to room temperature to obtain steel ingots. During the smelting process, control 0.02% C, 0.7% Mn, 0.25% Si, 22% Cr, 2.5% Fe, 9% Mo, 0.03% Ti, 4% Nb, 0.17% N, S<0.01%, P< 0.01%, the balance is Ni, and the sum of the mass percentages of the above-mentioned components is 100%;

[0065] Step 2, after peeling the steel ingot obtained in ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
melting pointaaaaaaaaaa
Login to View More

Abstract

The invention provides a low-hydrogen basic welding electrode for 1Ni9 low-temperature steel welding. The low-hydrogen basic welding electrode comprises a welding core and a coating, wherein the welding core consists of the following components in percentage by mass: 0.01 to 0.03 percent of carbon, 0.5 to 0.9 percent of manganese, 0.2 to 0.4 percent of silicon, 21 to 24 percent of chromium, 2.5 to 3.5 percent of iron, 8.5 to 9.5 percent of molybdenum, 0.02 to 0.04 percent of titanium, 4 to 4.5 percent of niobium, 0.15 to 0.20 percent of nitrogen, at most 0.01 percent of sulfur, at most 0.01 percent of phosphorus and the balance of nickel; the coating comprises the following components in percentage by mass: 34 to 48 percent of marble, 17 to 24 percent of fluorite, 2 to 6 percent of zircon sand, 1 to 4 percent of ferrosilicon, 5 to 12 percent of ferrotitanium, 3 to 5 percent of mid-carbon ferromanganese, 2 to 5 percent of titanium dioxide, 2 to 5 percent of rutile, 2 to 6 percent of mica, 0.7 to 1 percent of alkali and 1 to 3 percent of mixed rare earth, and the sum of the mass percentage of the components is 100 percent. The low-hydrogen basic electrode provided by the invention solves the problems of poorer performance and high import price of existing welding electrodes.

Description

technical field [0001] The invention belongs to the technical field of welding materials, and in particular relates to a low-hydrogen basic electrode for welding 1Ni9 low-temperature steel, and also relates to a preparation method of the electrode. Background technique [0002] 1Ni9 steel is a low-carbon medium alloy steel with a nickel content of 9% and a carbon content of less than 0.13%. It has excellent strength, toughness and weldability at -196°C. Compared with stainless steel with excellent performance, 1Ni9 steel has the advantages of less alloy content and lower price; compared with aluminum alloy for low temperature, it has the advantages of large allowable stress and small thermal expansion rate. With the rapid development of the fan industry, 1Ni9 steel is widely used as the impeller material in the fan industry due to its good low temperature performance. Now the fan impeller is usually connected to the disc and the blade by welding. The welding quality of the i...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/24B23K35/365B23K35/40
Inventor 张敏张兴璇李继红
Owner XIAN UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products