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Novel casting furnace

A casting furnace, a new type of technology, used in furnaces, crucible furnaces, furnace types and other directions, can solve the problems of low economic efficiency, furnace cracking, and poor quality of use, and achieve safe and convenient operation, long maintenance cycle, and guaranteed quality. Effect

Inactive Publication Date: 2013-12-11
尚玉东
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The common problem is that the quality of use is not durable, mainly manifested in the cracking of the furnace, and it has been repaired many times within a year, which cannot meet the needs of high-quality workpieces. The control of furnace temperature, metal decomposition density, critical control, and chemical element control cannot be achieved. Design requirements, time-consuming and labor-intensive, low economic benefits, can not meet the needs of the market

Method used

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Embodiment Construction

[0009] During actual assembly and use, the computer software program is designed and input into the computer according to the quality requirements of high-carbon steel, medium-carbon steel, low-carbon steel and different cast irons. It is used in conjunction with the spectrometer to detect various physical and chemical indicators three times per hour, and the molten iron is qualified. The rate is above 98%. The first layer in the furnace body of the casting furnace is the asbestos high temperature resistant layer, followed by the furnace frame structure layer. According to the tonnage of the casting furnace, round iron with high melting point and different specifications is selected, and it is cast and compacted with heat resistant mixed materials such as gold powder, quartz, and sand. On the cylindrical grid frame structure, the finished furnace is formed, and the electric furnace bar is formed into a coil shape to form uniform heating. The high-quality heat-resistant se...

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Abstract

The invention relates to comprehensive development and utilization of a machine design, physical metallurgy and a casting furnace and belongs to casting system engineering. Aiming to reduce the unnecessary loss and improve the product quality of casting enterprises, the invention designs a novel durable casting furnace. A dynamic physicochemical numerical value of a whole process is finished by the control of a computer and the requirements of a product design are met. A cylindrical grid type finance liner framework is designed on the structure of a furnace body; temperature-resisting materials including high-smelting-point 2*20 circular iron, gold powder, quartz, sand and the like are poured on the finance liner framework to form a high-quality furnace liner; an electric furnace grate is in a coil shape and heats uniformly so as to conveniently raise and control a furnace temperature. Tapping liquid of the casting furnace is driven by a speed reducer and is finished by a linkage mechanism, so as to realize automatic control and safety. The quality of molten iron in the casting furnace is required to be detected for three times in each hour to detect various physicochemical indexes until the yield of the molten iron is up to more than 98%.

Description

technical field [0001] The invention relates to comprehensive development and utilization of mechanical design, metallurgy and casting furnace, and belongs to casting system engineering. Background technique [0002] Existing foundry furnaces are divided into large, medium and small tonnages, and some electric melting furnaces are also in use, but regardless of the furnace form and tonnage of large, medium and small foundry enterprises, most of their internal structures are boric acid, gold powder, quartz, sand, stone, etc. Cotton cloth, sodium hydroxide and other materials are made by compacting and vibrating. The common problem is that the quality of use is not durable, mainly manifested in the cracking of the furnace, and it has been repaired many times within a year, which cannot meet the needs of high-quality workpieces. The control of furnace temperature, metal decomposition density control, critical control, and chemical element control cannot be achieved. The design...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B14/06F27B14/08F27B14/20
Inventor 尚玉东
Owner 尚玉东
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