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High-strength miniature oil-impregnated bearing and its production method

A production method and high-strength technology, applied to other manufacturing equipment/tools, turbines, engine components, etc., can solve problems such as shrinkage cavities, unreasonable raw material formulations, and insufficient strength

Active Publication Date: 2016-04-13
SICHUAN HONGJINTAI POWDER METALLURGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the performance and quality of the above-mentioned products have been improved, they are expensive and difficult to promote
At present, the production formula of domestic copper-based oil-impregnated bearings is generally 97.2% copper tin 10 plus 1% graphite plus 0.8% zinc stearate. After mixing and pressing, after sintering at a temperature of 650°C~720°C~720°C, Ф0. 6*, Ф1.6*, 1.25 and other types of products have a strength of 4.0~5.0kgf, and the shrinkage is inconsistent by 1.6 (-0.01~+0.02), which causes the outer diameter to be out of round, so the pressed product is prone to poor consistency of the inner hole during finishing. , The height fluctuates greatly, because the strength is not high enough, and the high temperature of injection molding when installing the micro-motor is likely to cause shrinkage, which makes it very difficult to really make this oil-impregnated bearing. The above defects are caused by the following reasons:
[0003] 1. Raw material batches fluctuate greatly, particle size composition is unreasonable, and heating is uneven
2. The formula shrinks greatly and is inconsistent, the powder is not filled, and the powder is mixed unevenly. 3. The selection and deployment of lubricating oil are improper
4. The most important thing is that the formula of raw materials is not reasonable and the production process is not scientific.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Embodiment 1, the product of the present invention is formulated by following raw material components and parts by weight:

[0021] BRO - AG1L3 - YY-15054.7, DFRCU - CSA - 10025.9, HJT - CE - 30016.1, add zinc stearate 0.36, nickel-coated molybdenum disulfide 1.24, graphite 0.22, dispersion enhancer SD - 80000.14, zinc powder 0.32, tin powder 1.02, the above-mentioned components are mixed, then molded and pressed, and then sintered.

[0022] BRO - AG1L3 - YY-150 is a copper-tin diffusion powder, which is developed through a special process of 90% copper and 10% tin. This example is produced by Beijing Youyan Metal Powder Co., Ltd., with a particle size of - 150 mesh.

[0023] DFRCU-CSA-100 is copper-tin pre-alloyed powder, 90% copper and 10% tin fully alloyed powder, produced by Shanghai Julian Metal Powder Co., Ltd., with a particle size of +100 mesh.

[0024] HJT-CE-300 iron powder is a special iron powder suitable for miniature oil-impregnated bearings acco...

Embodiment 2

[0034] Embodiment 2, product of the present invention is formulated by following raw material component and weight percentage:

[0035] BRO - AG1L3 - YY-150 (diffused CuSn10) 50.1, DFRCU - CSA - 100 (partially pre-alloyed powder) 31.6, HJT - CE - 300 (iron powder) 18.3, add zinc stearate 0.36, nickel-coated molybdenum disulfide 1.24, graphite 0.22, dispersion enhancer SD - 80000.14, zinc powder 0.32, tin powder 1.02, the above-mentioned components are mixed, then molded and pressed, and then sintered. Production proceeds in the following steps:

[0036] 1. Manually mix the above components for 5 minutes, introduce them into the powder mixer, mix for 55 minutes, and set aside for 24 hours before use;

[0037]2. Carry out molding and pressing, put the above-mentioned mixed powder into the molding equipment dry powder double-sided press and press to form;

[0038] 3. Sintering: put the pressed blank in a sintering furnace for sintering, the sintering temperature is 780°C~...

Embodiment 3

[0043] Embodiment 3, product of the present invention is formulated by following raw material component and weight percentage:

[0044] BRO - AG1L3 - YY-150 (diffused CuSn10) 45.4, DFRCU - CSA - 100 (partially pre-alloyed powder) 23.3, HJT - CE - 300 (iron powder) 31.3, add zinc stearate 0.36, nickel-coated molybdenum disulfide 1.24, graphite 0.22, dispersion enhancer SD - 80000.14, zinc powder 0.32, tin powder 1.02, the above-mentioned components are mixed, then molded and pressed, and then sintered. The above-mentioned components are mixed, molded and pressed, and then sintered. Production method is with embodiment 1.

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Abstract

The invention discloses a high-strength miniature oil-impregnated bearing and its production method, which is characterized in that: it is prepared from the following components and parts by weight: BRO-AG1L3-YY-150? ? 45.4-54.7, DFRCU-CSA-100? ? ? 23.3-31.6, HJT-CE-300? ? 16.1-31.3, zinc stearate 0.36, nickel-coated molybdenum disulfide 1.24, graphite 0.22, dispersion enhancer SD-8000? ? 0.14, zinc powder 0.32, tin powder 1.02, the above-mentioned components are mixed and then molded and pressed, and then sintered. The product of the present invention has super strength, small deformation, small shrinkage, high hardness, good product height and inner hole consistency, and can ensure that the inner hole size does not shrink when the product is extruded and wrapped by plastic at 300°C. , the use performance is also very stable, which can completely exceed the customer's use requirements and the current international market requirements.

Description

technical field [0001] The invention relates to the technical field of bearings, in particular to a low-noise, long-life, high-strength miniature oil-impregnated bearing and a production method thereof. Background technique [0002] In recent years, with the rapid development of the economy and the rapid development of cultural undertakings, people have higher and higher requirements for electronic products, especially the quality requirements for oil bearings matched with electronic products are also correspondingly more stringent, mainly in the application of electronic products and equipment In industries such as precision electronic motors, mobile phone vibration motors, massage equipment, etc., oily bearings are required to have a small friction coefficient, stable operation, high speed (20000r.p.m), especially small vibration and noise, and long service life. Generally, continuous operation is required for 48 hours above. In order to meet people's high-performance and...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F5/00B22F3/16B22F1/00
Inventor 钟东明孙成望
Owner SICHUAN HONGJINTAI POWDER METALLURGY
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