Technology for comprehensively recycling leaching residue in production of electrolytic manganese metal and manganese dioxide

A technology of electrolytic manganese metal and manganese dioxide, applied in the direction of process efficiency improvement, application, ammonium sulfate, etc., can solve the problems of loss of mineral resources, land consumption, ecological environment damage, etc.

Active Publication Date: 2014-02-05
GUANGXI GUILIU CHEM CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In 2012, my country's electrolytic manganese production capacity reached 450,000 tons, the actual output reached 1.7 million tons, and the amount of electrolytic manganese slag was nearly 10 million tons. In addition to the accumulated electrolytic manganese slag of more than 60 million tons over the years, the accumulation will consume a large area land, causing serious damage to the ecological environment
A large amount of heavy metal ions, toxic elements, and ammonium salts in the slag yard will infiltrate into groundwater, rivers, and soil with the erosion of rainwater, which will not only lose mineral resources, but also occupy a large amount of land

Method used

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  • Technology for comprehensively recycling leaching residue in production of electrolytic manganese metal and manganese dioxide

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A process for comprehensive recovery and utilization of leaching slag in the production of electrolytic manganese metal and manganese dioxide, comprising the following steps:

[0039] (1) Mix the leaching slag and clean water according to the mass ratio of 1:10, carry out countercurrent washing in a countercurrent drum washing machine, and press filter after standing for 20 minutes to obtain a water washing solution containing manganese sulfate and ammonium sulfate. manganese slag;

[0040] (2) adding ammonia water to the obtained water washing solution, adding the mass concentration of 2% ammonia water according to the mass ratio of the water washing solution and the ammonia water mass ratio of 1:50, the reaction temperature is 30 ℃, and the reaction is carried out for 0.5 hour, and then solid-liquid separation is carried out, Slams are separated;

[0041] (3) Lime milk is added to the liquid after solid-liquid separation for reaction, and the pressure is 30Pa, the re...

Embodiment 2

[0055] A process for comprehensive recovery and utilization of leaching slag in the production of electrolytic manganese metal and manganese dioxide, comprising the following steps:

[0056] (1) The leaching residue and clean water are mixed according to the mass ratio of 3:10 and then washed in countercurrent in the three-dimensional single-stage thickener. After standing for 25 minutes, press filtration to obtain the water washing solution containing manganese sulfate and ammonium sulfate and the water washing solution. manganese slag;

[0057] (2) adding ammonia water to the obtained water washing solution, adding the mass concentration of 7:50 according to the water washing solution and the ammonia water mass ratio and adding the mass concentration is 2% ammonia water, the reaction temperature is 50 ℃, and the reaction is carried out for 0.8 hours, and then solid-liquid separation is carried out, Slams are separated;

[0058] (3) Lime milk is added to the liquid after sol...

Embodiment 3

[0072] A process for comprehensive recovery and utilization of leaching slag in the production of electrolytic manganese metal and manganese dioxide, comprising the following steps:

[0073] (1) After mixing the leaching residue and clean water as 5:10 by mass ratio, carry out countercurrent washing in a three-dimensional multi-stage thickener, and press filtration after standing for 35 minutes to obtain a water washing solution containing manganese sulfate and ammonium sulfate and a water washing solution. manganese slag;

[0074] (2) adding ammonium bicarbonate to the water washing solution obtained, adding the addition of a mass concentration of 10:50 according to the water washing solution and ammonium bicarbonate mass ratio is 8% ammonium bicarbonate, temperature of reaction is 100 ℃, and reacts for 1 hour, Then the solid-liquid separation is carried out, and the punch is separated;

[0075] (3) Lime milk is added to the liquid after solid-liquid separation for reaction,...

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Abstract

The invention discloses a technology for comprehensively recycling a leaching residue in production of electrolytic manganese metal and manganese dioxide. The concrete technology comprises the following parts: recovery of manganese, ammonium sulfate, calcium sulfate and an ammonia gas, recovery of manganese-enriched ore, dihydrate gypsum, ferrum and sulfur cobalt nickel copper concentrate; crystal separation of ammonium sulfate, and preparation of composite fertilizer stock. By adopting the technology, a novel document technique is opened up for comprehensive recycling of the leaching residue produced in the process of producing electrolytic manganese metal and electrolytic manganese dioxide; not only can the ammonium sulfate, the ammonia gas, the ferromanganese ore concentrate, the sulfur cobalt nickel copper concentrate, the dihydrate gypsum, the quartz sand and the calcium sulfate be comprehensively recovered, but also associated products of the ammonia gas, the sulfuric acid, the manganese-enriched ore and the compound fertilizer stock can be prepared. Thus, comprehensive recycling of all components and zero emission are achieved.

Description

technical field [0001] The invention belongs to the comprehensive utilization technology of waste slag, in particular to a method for comprehensively recycling and utilizing the leaching slag produced in the production process of electrolytic manganese metal and electrolytic manganese dioxide to achieve zero discharge. Background technique [0002] Most of the production enterprises of electrolytic manganese metal and electrolytic manganese dioxide use manganese ore or pyrolusite as raw materials to produce metal manganese and electrolytic manganese dioxide by acid leaching. The process produces a large amount of leaching slag, and the water-containing slag is generally black mud paste. Green lumps after drying. At present, my country is the largest producer of electrolytic manganese in the world, accounting for 98.6% of the total global production. In 2012, my country's electrolytic manganese production capacity reached 450,000 tons, the actual output reached 1.7 million t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/04C22B47/00C01F11/46C01C1/24C05F7/00
CPCY02A40/20Y02P10/20
Inventor 许雄新罗驰飞吴元花梁乐忠黄绍锋黄庆强
Owner GUANGXI GUILIU CHEM CO LTD
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