Lanthanum cerium-magnesium intermediate alloy and production method thereof
A master alloy and production method technology, applied in the field of preparation of rare earth magnesium master alloy products, can solve the problems of master alloy impurity content not meeting the requirements, rare earth element production and sales imbalance, material and energy consumption, etc., to achieve a wide range of rare earth content, The effect of alleviating the imbalance between production and marketing and promoting sustainable development
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Embodiment 1
[0015] Weigh 65g KCl, 7g anhydrous MgCl respectively 2 Mix rare earth chloride with 28g of lanthanum cerium containing 1 to 2 crystal waters to form an electrolyte system after mixing.
[0016] The graphite crucible is used as the electrolytic cell and anode, the molybdenum rod is used as the cathode, and the magnesium oxide crucible is used as the alloy susceptor.
[0017] Using the co-electrodeposition method, the anode current density of the electrolysis process is controlled to be 0.6-0.7A / cm 2 , the cathode current density is 3~4A / cm 2 , the voltage is 10-12V, the current is 1200-1400A, and the temperature is 750-800°C. After 2 hours of electrolysis, 2.5kg of lanthanum-cerium-magnesium master alloy with RE content of 30-40% is obtained in the alloy susceptor.
[0018] After analyzing the alloy, La: 40%; Ce: 55%; Pr is less than 0.5%; Nd is less than 0.01%. The content of impurities is low, among which Fe%<0.05%, Cu<0.01%, Ni<0.01%, Si<0.02%; the rest is magnesium.
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Embodiment 2
[0021] Weigh 66g KCl, 5g anhydrous MgCl respectively 2 Mix rare earth chloride with 35g of lanthanum cerium containing 1 to 2 crystal waters to form an electrolyte system after mixing.
[0022] Using the co-electrodeposition method, the anode current density of the electrolysis process is controlled to be 0.7-0.8A / cm 2 , the cathode current density is 4~5A / cm 2 , the voltage is 12-15V, the current is 1400-1600A, and the temperature is 800-850°C. After 2 hours of electrolysis, 3kg of lanthanum-cerium-magnesium master alloy with RE content of 40-60% is obtained in the alloy susceptor.
[0023] After analyzing the alloy, La: 40%; Ce: 55%; Pr is less than 0.5%; Nd is less than 0.01%. The content of impurities is low, among which Fe%<0.05%, Cu<0.01%, Ni<0.01%, Si<0.02%; the rest is magnesium.
[0024] The electric efficiency reaches 70-72%, the direct recovery rate of rare earth is 90%, and the direct recovery rate of magnesium is 95%.
Embodiment 3
[0026] Weigh 55g KCl, 2g anhydrous MgCl respectively 2 Mix rare earth chloride with 43g of lanthanum cerium containing 1 to 2 crystal waters to form an electrolyte system after mixing.
[0027] Using the co-electrodeposition method, the anode current density of the electrolysis process is controlled to be 0.8-0.9A / cm 2 , the cathode current density is 5~6A / cm 2 , the voltage is 15-18V, the current is 1600-1800A, and the temperature is 850-950°C. After 2 hours of electrolysis, 3.5kg of lanthanum-cerium-magnesium master alloy with RE content of 60-90% is obtained in the alloy susceptor.
[0028] After analyzing the alloy, La: 40%; Ce: 55%; Pr is less than 0.5%; Nd is less than 0.01%. The content of impurities in the alloy is low, among which Fe%<0.05%, Cu<0.01%, Ni<0.01%, Si<0.02%, and the rest is magnesium.
[0029] The electric efficiency reaches 65-70%, the direct recovery rate of rare earth is 92%, and the direct recovery rate of magnesium is 95%.
[0030] From the resul...
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