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A molding method of a double-layer foam sandwich structure resin-based composite material

A technology of a sandwich structure and a molding method is applied in the processing field of dimension-reinforced resin-based composite materials, which can solve the problems of decreased resin flow performance, difficult to guarantee bonding quality, and high process cost, achieve high impact resistance, and meet design requirements. , The effect of low preparation cost

Active Publication Date: 2016-01-27
NAT UNIV OF DEFENSE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] (2) There is a transitional state in the damage form of the double-layer sandwich structure, and it does not mean that the entire structure will fail once the outer panel is damaged
[0011] As far as the manufacturing process is concerned, the single-layer foam sandwich structure can be formed by low-cost vacuum injection molding. The VIMP process can soak the upper and lower preforms in a single-layer sandwich structure, and then solidify the molded product as a whole; but for the double-layer foam sandwich structure, due to the isolation of the double-layer foam core material, this type of structure cannot be used. The VIMP process achieves low-cost overall preparation. Like the single-layer sandwich structure, holes (guide holes) are opened in the foam core material. The traditional VIMP process, which is mainly in-plane impregnation, can penetrate the double-layer sandwich structure. The upper and middle layer preforms, but the lower layer preform cannot be completely saturated to produce acceptable quality double-layer sandwich composite structures
Especially after the solid flame retardant filler is added to the resin system, the fluidity of the resin decreases, making it more difficult to penetrate the lower preform, and it is impossible to integrally form a large-size double-layer sandwich composite structure with good impact resistance
[0012] It can be seen that although the performance of the double-layer sandwich structure is good, its manufacturing process is not simple. It is necessary to preform the three-layer panel and the two-layer sandwich respectively before bonding and curing. Guaranteed, these shortcomings limit the popularization and application of double-layer sandwich structure

Method used

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  • A molding method of a double-layer foam sandwich structure resin-based composite material
  • A molding method of a double-layer foam sandwich structure resin-based composite material
  • A molding method of a double-layer foam sandwich structure resin-based composite material

Examples

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Effect test

Embodiment 1

[0030] Example 1: Preparation of a double-layer foam sandwich structure resin-based composite flat plate.

[0031] a kind of like figure 2 The molding method of the double-layer foam sandwich structure resin-based composite material shown in the present invention specifically includes the following steps:

[0032] 1. Mold preparation:

[0033] On the working surface of the 500mm*500mm flat metal mold (embedded resistance wire heating system), after grinding, cleaning and processing, apply a release agent and set aside.

[0034] 2. Material preparation:

[0035] According to the product preparation requirements, prepare the corresponding reinforcing materials, RFI resin film, liquid impregnating resin, and the diversion net, release cloth, absorbent cotton, vacuum bag film 13, and sealing strip required for the vacuum injection molding process 15. Auxiliary materials such as vacuum nozzles, rubber hoses, injection hoses, and plastic collection tanks.

[0036] 2.1 RFI res...

Embodiment 2

[0059] Example 2: Preparation of a double-layer sandwich structure composite subway car hood.

[0060] 1. Mold preparation:

[0061] After grinding and cleaning the mold surface of the composite head cover with the built-in resistance wire heating system, apply a release agent and set it aside.

[0062] 2. RFI resin film preparation:

[0063] Mix 5000g of epoxy resin E-44 (a light yellow viscous liquid, purchased from Yueyang Petrochemical General Factory Epoxy Resin Factory) and 5000g of epoxy resin CYD-011 (a white transparent solid, purchased from Yueyang Petrochemical General Factory Factory epoxy resin factory) After mixing, add 8000g superfine Al(OH) 3 (white powder, provided by Zhuzhou Electric Locomotive Guangyuan Technology Co., Ltd.) and 1500g dimethyl methylphosphonate (DMMP, a colorless transparent low-viscosity liquid, purchased from Qingdao Lianmei Chemical Co., Ltd.), 400g704 curing agent (a brown-black Liquid, the main component is 2-methylimidazole and pr...

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Abstract

The invention discloses a molding method of a resin-based composite material with a double-layer foam sandwich structure, which adopts a liquid molding method to realize the integral molding preparation of the resin-based composite material with a double-layer foam sandwich structure, including the following steps: on a heatable working mold , using a step-by-step impregnation process, using the resin film infiltration method to impregnate the lower preform in the double-layer sandwich structure preform in Z direction, and then using the vacuum injection molding method to introduce the liquid resin impregnated double-layer sandwich structure preform The upper preform and the middle preform in the middle; after the impregnation is completed, the upper, middle and lower preforms soaked in resin and the two-layer foam sandwich in the middle are co-cured to obtain a double-layer foam sandwich structure resin base composite material. The invention has the advantages of simple operation, environmental protection, low cost, strong functionality, etc., and is especially suitable for forming and preparing large-scale composite material components.

Description

technical field [0001] The invention belongs to the technical field of processing dimension-reinforced resin-based composite materials, and in particular relates to a molding method of a resin-based composite material with a sandwich structure. Background technique [0002] Since the sandwich structure appeared in the 1940s, its main features are high bending rigidity and light structure weight, that is, the sandwich structure has high specific strength and specific modulus, and has good fatigue resistance and vibration resistance. It has excellent properties such as heat insulation, and can effectively absorb impact energy. At the same time, it can meet the requirements of various service conditions by selecting appropriate panels, core materials and adhesives. Therefore, it has always been an important "structural material" in aerospace engineering. ". [0003] The molding of the sandwich structure generally adopts the pre-molding of the panel and the core material and th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/44B29C70/54
CPCB29C70/443
Inventor 刘钧曾竟成江大志肖加余彭超义杨金水
Owner NAT UNIV OF DEFENSE TECH
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