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Assembly oil seal with sensing function

An assembly oil and function technology, which is applied to the sealing of the engine, the device using the optical method, and the device using the electric/magnetic method, etc. The effect of detecting accurate crankshaft speed, reducing circular runout error and increasing service life

Active Publication Date: 2016-09-07
董波 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the rotation of the wheel is only a few hundred revolutions per minute, while the crankshaft speed is as high as several thousand revolutions per minute, and the design principle of the entire engine part is that there is no bearing, because the bearing is not suitable for the working conditions of the engine. Therefore, all The technology originally used on ABS bearings cannot be copied and applied to the engine
[0005] In view of the ultra-high speed of the engine and the current situation of de-bearing, the transmission method must be reconsidered. The original ABS encoder bearing has many places that are not suitable for the crankshaft. First of all, its number of revolutions is small, and the statistics are not enough. Accurate, secondly, there is no starting point and correction data processing function, and during the radial design process of the magnetic encoder, due to the difference in diameter of the inner and outer circles, all NS levels are distributed in a fan-shaped circle. When processing data information, the accuracy It is not easy to guarantee that when the sensor receives NS information, because the fan-shaped distribution of the outer ring is larger than the inner ring, the diameter points aligned by the sensor are different, and the distribution of the received NS change circle length will also be different, and the data error is likely to be too large, which cannot meet the requirements of the engine. High-speed and accurate statistical requirements
[0006] At present, the oil seal used on the engine still adopts the separate design of the encoder, flange oil seal, mounting bracket and sensor. When they are assembled together during use, assembly errors and out-of-tolerance often occur

Method used

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  • Assembly oil seal with sensing function
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  • Assembly oil seal with sensing function

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] Such as Figure 1-4 As shown, the oil seal with sensing function of the present invention includes a flange 12, an oil seal lip matched with the inner ring of the flange 12, an encoder, and a sensor corresponding to the encoder.

[0063] The oil seal lip includes a main lip 9 and a secondary lip 7 or 16.

[0064] The sensor includes a sensor chip 10, a data transmission line and an output port 11, which play a role in transmitting speed information.

[0065] The encoder is an inverted U-shaped ring with a long end and a short end. The short end of the encoder is the encoder body 3, which is arranged on the flange 12, and the inner side of the long end of the encoder is matched with the inner ring of the oil seal lip.

[0066] The long end of the encoder is the sealing shaft 2, which is used to contact the main lip 9, secondary lip 7, 16 of the oil seal lip. The main lip 9 and the sealing shaft 2 prevent the internal leakage of the sealing medium, and the secondary lip 7, 16 and...

Embodiment 2-4

[0120] Examples 2-4 are different formulations of HNBR-containing rubber magnetic layer materials, as shown in the following table:

[0121] name

Example 2

Example 3

Example 4

HNBR

100

100

100

Ferrite powder

800

1000

850

Rubber softening oil

30

25

22

Active agent ZnO

2

4

3

Active agent MgO

6

4

5

Active agent stearic acid SA

0.7

0.75

0.8

[0122] Anti-aging agent 445

2

4

3

Lubricant paraffin

1.2

0.8

1

Release agent TM-80

1

2

1.5

Silane coupling agent A172

4

2

3

Curing agent DCP

6

5

Vulcanizing agent MOCA

4

Crosslinking agent TAC

3

Crosslinking agent TAIC

5

4

[0123] After testing, the rubber magnetic layer material has good high temperature, oil resistance, and weather resistance.

[0124] The rubber magnetic layer material of the present invention can also use NBR (nitrile rubber), ACM (acrylate rubber), EPDM (ethylene propylene diene rubber) or FPM (fluorine rubber) as the basic rubber raw material.

[0125] Among them, the name and dosage of each component of the rubber magnetic...

Embodiment 5-7

[0136] Examples 5-7 are different formulations of ACM-containing rubber magnetic layer materials, as shown in the following table:

[0137]

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PUM

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Abstract

The invention provides an assembly oil seal with a sensing function. The assembly oil seal with the sensing function comprises a flange, an oil seal lip part matched with the inner ring of the flange, a coder and a sensor corresponding to the coder; the coder is an inverted U-shaped ring with one long end and one short end; the short end of the coder is a coder body arranged on the flange; the inner side of the long end of the coder is matched with the inner ring of the oil seal lip part. The assembly oil seal with the sensing function is durable, capable of accurately detecting the rotary speed of a crankshaft and integrated with the sensor.

Description

Technical field [0001] The invention relates to an oil seal, in particular to an assembly oil seal with sensing function. It belongs to the field of sealing technology. Background technique [0002] In the past, encoder technology was mostly used in the field of ABS bearings. In order to understand the speed of the shaft-driven bearing, the ABS encoder was first invented. It uses axial and radial stamping, powder metallurgy to form gratings and distance encoders, and synthesis The means of magnetic encoders are used for reception, in which magnetic encoders usually only use NBR rubber. [0003] With the encoder technology, in the field of automotive applications, the bearings of the hub part are basically an assembly component of encoder, sensor, bearing, and flange bracket, referred to as the hub unit. [0004] However, with the rapid development of the electronicization of the automobile industry, only counting the speed of the wheel can not meet the needs of automobile performan...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16J15/3232F16J15/3208G01P3/00G01P3/36G01P3/44C08L15/00C08K13/02C08K3/22C08K5/14
Inventor 董波杨华
Owner 董波