Carbon-nitrogen-oxygen combined treatment process and device

A composite treatment and treatment device technology, applied in metal material coating process, coating, solid-state diffusion coating, etc., can solve the problems of high price of nitrided salt and oxide salt, single heat treatment technology, pollution of the environment, etc., and achieve the effect. Good, exhaust gas purification effect is good, high efficiency effect

Active Publication Date: 2014-08-27
嘉兴乐创紧固件科技有限公司
View PDF6 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In order to improve the hardness, wear resistance, corrosion resistance, etc. of metal workpieces, it is usually necessary to change the morphology, chemical composition, tissue structure and stress state of the workpiece surface by coating, surface modification or composite treatment technology on the workpiece surface to obtain Required performance; In the process of mechanical manufacturing, heat treatment methods such as nitriding, carburizing and oxidation are mainly used, but usually only a single heat treatment technology is used for metal workpieces to improve the wear resistance or corrosion resistance of the workpiece, such as nitriding, which It is a chemical heat treatment process that infiltrates nitrogen atoms into the surface of the workpiece in a certain medium at a certain temperature. The common nitriding processes include liquid nitriding, gas nitriding, and ion nitriding. The nitriding of the workpiece is usually carried out in a salt bath. A small amount of nitriding salt remains on the workpiece in the salt bath, and the nitriding salt contains toxic cyanide, so the workpiece after the nitriding salt bath and the slag taken out of the nitriding furnace must be put into the oxidation furnace for detoxification treatment At the same time, it also improves the corrosion resistance of the workpiece surface. In the traditional process, the nitriding furnace and the oxidation furnace are independent of each other. Because ammonia gas, toxic hydrogen cyanide gas and salt are produced during the nitriding or oxidation process For the treatment of waste gas and dust, the traditional method does not separate and pretreat the waste gas and dust, but directly sprays the waste gas through the absorption tower and then discharges it through the high exhaust chimney, part of which Toxic gas has not been fully neutralized and detoxified, polluting the environment, and the dust contains nitrided salts or oxidized salts. The price of nitrided salts and oxidized salts is relatively high, and they are not recycled and reused during the treatment process, resulting in waste of resources And nitrogen salt and oxide salt are easily soluble in water, which will cause secondary pollution to the environment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Carbon-nitrogen-oxygen combined treatment process and device
  • Carbon-nitrogen-oxygen combined treatment process and device
  • Carbon-nitrogen-oxygen combined treatment process and device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Such as figure 1 As shown, a nitrogen-carbon-oxygen compound treatment process includes pre-cleaning, preheating, nitrocarburizing, oxidation, post-cleaning and exhaust gas treatment. The workpiece after loading is first degreased by metal cleaning agent solution, washed with cold water and hot water After cleaning, carry out preheating treatment in the preheating furnace 1 with a temperature of 350°C to 400°C, and then hang it into a nitriding furnace 2 with a temperature of 400°C to 550°C for nitrocarburizing treatment. The base salt cyanate content is controlled in the range of 33% to 38%, and then enters the oxidation furnace 3 for oxidation treatment. The oxidation time is 10min to 60min, and then enters a hot water tank with a temperature of 70°C to 80°C for 10min to 20min. Afterwards, it is cooled and dried in the air. The waste gas treatment steps are: the first step: introducing the toxic gas in the nitriding furnace 2 into the oxidation furnace 3 for detoxific...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a carbon-nitrogen-oxygen combined treatment process and device. The process comprises previous cleaning, preheating, nitrocarburizing, oxidizing, waste gas treatment and later cleaning, wherein the waste gas treatment comprises the following steps: 1, introducing poisonous gas in a nitriding furnace into an oxidizing furnace for performing detoxifying treatment; 2, introducing gas in the oxidizing furnace into an absorption tower for performing spraying treatment, and achieving emission on standard. The invention also relates to a carbon-nitrogen-oxygen combined treatment device which comprises a preheating furnace, the nitriding furnace, the oxidizing furnace and a waste gas purification treatment device, wherein the nitriding furnace is communicated with the oxidizing furnace through a first fan and a first pipeline; the oxidizing furnace is communicated with the waste gas purification treatment device through a second fan and a second pipeline; gases in the nitriding furnace enter the oxidizing furnace and are purified through the waste gas purification treatment device for emission. The process and the device have the advantages of high waste gas treatment efficiency, stable process, short aging and high yield, the equipment is simple and practical, and reduction, harmlessness and reclamation in the whole technical process are realized.

Description

technical field [0001] The invention relates to the technical field of surface heat treatment, in particular to a nitrogen, carbon and oxygen composite treatment process and device. Background technique [0002] In order to improve the hardness, wear resistance, corrosion resistance, etc. of metal workpieces, it is usually necessary to change the morphology, chemical composition, tissue structure and stress state of the workpiece surface by coating, surface modification or composite treatment technology on the workpiece surface to obtain Required performance; In the process of mechanical manufacturing, heat treatment methods such as nitriding, carburizing and oxidation are mainly used, but usually only a single heat treatment technology is used for metal workpieces to improve the wear resistance or corrosion resistance of the workpiece, such as nitriding, which It is a chemical heat treatment process that infiltrates nitrogen atoms into the surface of the workpiece in a cert...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C23C8/34
Inventor 叶玉芳
Owner 嘉兴乐创紧固件科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products