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Preparation method of heating element for ultrafine diamond synthesis

A heating element and diamond technology, which is applied in the field of preparation of heating elements for ultrafine diamond synthesis, can solve problems such as poor heat distribution uniformity, low temperature at both ends, and poor synthesis quality, and achieve simple structure, low cost, and improved production efficiency. Effect

Active Publication Date: 2016-02-10
HENAN POWER NEW MATERIAL
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] The main method for the synthesis of superhard synthetic diamond is high-pressure and high-temperature method. The general synthesis temperature is 1200-1300°C, and the synthesis pressure is 5.0-5.5Gpa. At present, the indirect heating method is generally used in China, and the heating elements are graphite paper heating tubes and metal heating tubes. ;Due to the inherent defects of the heating method and structure, this heating method often has the disadvantages of low temperature at both ends and high temperature at the center; among them, the graphite paper heating tube has a small resistance and a slow heating rate; while the metal heating tube is generally 0.2mm metal strip It is welded, although the heating rate has been improved, the uniformity of heat distribution is poor, and the synthesis quality is often poor; ultrafine particle diamond synthesis has the characteristics of large nucleation amount, short time, and fine particle size, and conventional heating elements are difficult to meet the synthesis needs.

Method used

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  • Preparation method of heating element for ultrafine diamond synthesis
  • Preparation method of heating element for ultrafine diamond synthesis
  • Preparation method of heating element for ultrafine diamond synthesis

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Embodiment 1: see figure 1 and figure 2 , the meanings represented by the labels in the figure are: 1. Heating element matrix, 2. Heating body. A heating element for ultrafine diamond synthesis, which is composed of a heating element base 1 and a heating element fixed on the outer wall of the heating element base 1, the heating element base 1 and heating element 2 are respectively cylindrical tubes with openings at the upper and lower ends Shaped structure, wherein the heating element 2 is symmetrically arranged around the center line of the axis of the heating element base 1.

[0028] In the above heating element for ultrafine diamond synthesis, the thickness of the heating element substrate 1 and the heating element 2 are respectively 0.1mm, the outer diameter of the heating element 2 is 42mm, and the height of the heating element substrate 1 is 42mm.

[0029] In the above-mentioned heating element for ultrafine diamond synthesis, the heating element base and the h...

Embodiment 2

[0041] Embodiment 2: Implementation 2 is basically the same as Embodiment 1, and the similarities will not be repeated. The difference is that the heating element substrate and the heating element of the heating element for ultrafine diamond synthesis are made of nickel-based alloy materials respectively, and the heating element The height of the substrate 1 is 46mm. The nickel-based alloy is composed of the following mass percentages of raw materials: iron content: 0.12%, chromium content: 29.5%, and the balance is nickel. The heat-resistant temperature of the nickel-based alloy is 1300°C. When preparing the above-mentioned heating element for ultrafine diamond synthesis, weigh various alloy components according to the raw material composition of the above-mentioned nickel-based alloy, put the alloy components into the vacuum furnace for alloy smelting, evacuate to 8Pa, heat up to 1480°C, smelt for 48min, and smelt The obtained alloy liquid is cast and cooled into an ingot; th...

Embodiment 3

[0043] Embodiment 3: Implementation 3 is basically the same as Embodiment 1, and the similarities will not be repeated. The difference is that the heating element substrate and the heating element of the heating element for ultrafine diamond synthesis are made of nickel-based alloy materials respectively, and the heating element The height of the substrate 1 is 48 mm. The nickel-based alloy is composed of the following mass percentages of raw materials: iron content: 0.55%, chromium content: 30%, and the balance is nickel. The heat-resistant temperature of the nickel-based alloy is 1350°C. When preparing the above-mentioned heating element for ultrafine diamond synthesis, weigh various alloy components according to the raw material composition of the above-mentioned nickel-based alloy, add the alloy components to the vacuum furnace for alloy smelting, evacuate to 8Pa, heat up to 1460°C, smelt for 49min, and smelt The obtained alloy liquid is cast and cooled into an ingot; then ...

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Abstract

The invention discloses a heating element for synthesizing ultrafine diamond and a preparation method of the heating element. The heating element is composed of a heating element base body and a heating body which is fixed on the outer wall of the heating element base body, wherein the heating element base body and the heating body are respectively of cylindrical structures with openings in the upper ends and the lower ends; and the heating body is symmetrically arranged by taking the center line of the axis of the heating element base body as the center. The metal heating body is compounded on the outer wall of the heating element base body, so that the synthesis temperature can be quickly increased to reach the diamond synthesis condition, and the synthesis quality and the synthesis efficiency of the ultrafine diamond particles are further improved. According to the preparation method, casting defects such as shrinkage and air pores of a conventional press-fit cast ingot are reduced by hot forging, the alloy plasticity and density uniformity are increased, and the stability of alloy resistors is increased.

Description

technical field [0001] The invention relates to the technical field of superhard material synthesis facilities, in particular to a method for preparing a heating element for ultrafine diamond synthesis used for synthetic diamond synthesis. Background technique [0002] The main method for the synthesis of superhard synthetic diamond is high-pressure and high-temperature method. The general synthesis temperature is 1200-1300°C, and the synthesis pressure is 5.0-5.5Gpa. At present, the indirect heating method is generally used in China, and the heating elements are graphite paper heating tubes and metal heating tubes. ;Due to the inherent defects of the heating method and structure, this heating method often has the disadvantages of low temperature at both ends and high temperature at the center; among them, the graphite paper heating tube has a small resistance and a slow heating rate; while the metal heating tube is generally 0.2mm metal strip It is welded, although the heat...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J3/06
Inventor 张存升
Owner HENAN POWER NEW MATERIAL
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