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227results about How to "Improve composite quality" patented technology

Device and method for producing metal composite sheet strips through corrugated-flat continuous rolling

The invention discloses a device and method for producing metal composite sheet strips through corrugated-flat continuous rolling. The method is characterized in that a base material steel coil and a composite material steel coil are uncoiled through uncoilers, cleaned through a cleaning device to remove oxide layers and then rolled into a composite sheet strip through a corrugated-flat cold continuous rolling unit, and the composite sheet strip is annealed through a continuous annealing device and then coiled to obtain a composite sheet coil. The corrugated-flat cold continuous rolling unit is composed of a double-roller corrugated rolling mill and a four-roller flat rolling unit. When double-layer sheet strips need to be produced, a roller system of the double-roller corrugated rolling mill comprises a corrugated roller and a flat roller, and the corrugated roller always makes contact with a large-deformation-resistance metal layer; when three-layer sheets need to be produced, the roller system of the double-roller corrugated rolling mill comprises two corrugated rollers, and the two corrugated rollers make contact with a large-deformation-resistance composite layer. In corrugation section dimensions, the corrugation depth is s, and the corrugation width is t; the thickness of the large-deformation-resistance metal layer is h0, i.e., s / h0=(0.1-10), and t=(10-20)s. By using the corrugated-flat cold continuous rolling unit, the problem that composite sheet strips buckle, crack and have large residual stress due to the difference of deformation resistances of dissimilar metals is solved, and the composite ratio is high.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Pressure core-filling continuous casting equipment and process for double-metal-bag long carbon fiber composite material

The invention provides pressure core-filling continuous casting equipment and a process for a double-metal-bag long carbon fiber composite material. The continuous casting equipment is composed of an inner-layer metal plug rod, a carbon fiber guide pipe, an inner-layer metal thermodetector, an inner-layer metal pressurizing cover, an outer-layer metal thermodetector, a core filling pipe, an outer-layer metal pipe thermodetector, a composite interface pressurizing device, a heat-insulating and water-stopping plate, a secondary cooling device, a drawing roller, a finishing roller, an inner-layer metal liquid pressurizing pipe, an inner-layer metal temperature control furnace, an outer-layer metal liquid pressurizing pipe, an outer-layer metal pressurizing cover, an outer-layer metal liquid temperature control furnace, an outer-layer metal liquid temperature control crystallizer, a composite interface pressurizing device, a heating element and a temperature control element. Inner-layer metal is smelted and insulated in the inner-layer metal temperature control furnace and is filled into a condensed outer-layer metal pipe inner hole and one bundle of long carbon fibers through the core filling pipe, so as to be fused and condensed with the inner-layer metal and the carbon fibers to form a composite material. The speed of core-filling and continuous casting is controlled by the drawing roller and an outer-layer metal pipe casting blank is pressurized to be ejected out from the outer-layer metal liquid temperature control crystallizer.
Owner:UNIV OF SCI & TECH BEIJING

Method for rolling copper-aluminum double-layer composite plate

The invention discloses a method for manufacturing a copper-aluminum double-layer medium-thick composite plate through a cold rolling manner. The method comprises following steps: 1) cleaning an aluminum plate and a copper plate in an immersion manner, removing oil of the plates, drying the plates, and cleaning the composite surfaces of the plates; 2) stacking and compressing the copper plate and the aluminum plate, and riveting the plates at a rolling bite end; 3) rolling the copper-aluminum composite plate blank through a two-roller roughing mill; 4) rolling the copper-aluminum composite plate through a three-roller intermediate mill; 5) rolling the copper-aluminum composite plate through a four-roller finishing mill; 6) rolling the copper-aluminum composite plate through a six-roller finishing mill to reach the required thickness; and 7) annealing the copper-aluminum composite plate. According to the invention, rolling is carried out through the rolling mills provided with working rolls having different roll diameters, so that the plastic deformation is increased, the composite ratio is improved, and a plate shape problem of the copper-aluminum double-layer medium-thick composite plate is solved as the working rolls are different in linear speed.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Method for producing extra thick composite board through dissymmetrical composite rolling

ActiveCN102649123AImprove deformationImprove the degree of recrystallizationMetal rolling arrangementsSurface cleaningComposite plate
A method for producing extra thick composite board through dissymmetrical composite rolling comprises the following steps: a), board preparation: three slabs including a first slab, a second slab and a third slab are prepared, and the combined surfaces of the three slabs are subjected to surface cleaning, the thicknesses H1, H2 and H3 of the first slab, the second slab and the third slab meet the following requirement: the total thickness H: H1+H2+H3 is larger than 600 mm, 1/5 <H1/H <1/2, 1/5 <H3/H ,1/2; b), vacuum welding: the peripheries of the combined surfaces of the three slabs are welded under the vacuum environment, and the peripheries of the combined surfaces are sealed; c), heating: the heating temperature is 1100 DEG C to 1250 DEG C, and the temperature holding time is larger than 4 hours; and d), rolling: the bloom rolling temperature is 1000 DEG C to 1200 DEG C, the finishing rolling temperature is within recrystallization temperature, and the reduction in pass is 5 to 60 mm. According to the invention, the combined interfaces are placed at the positions of a half to one fifth of thicknesses of the slabs, the combined surfaces of the slabs are deformed greatly, and recrystallization is performed near the combined surfaces to a greater degree, so that composite quality of good combination is obtained.
Owner:BAOSHAN IRON & STEEL CO LTD

Process for rolling inner-corrugated combined surface metal composite tube

The invention provides a process for rolling an inner-corrugated composite surface metal composite tube. The process for rolling the inner-corrugated composite surface metal composite tube comprises the steps: selecting a metal parent tube and a metal coated tube, and manufacturing a tube blank by combining the coated tube outside and the parent tube inside, wherein the deformation resistance of the coated tube is smaller than the deformation resistance of the parent tube; rolling the manufactured composite tube blank in a composite roughing mill, in which a spiral corrugated mandril is mounted, thereby obtaining a composite tubular billet, the inner surface and the composite surface of which have a spiral corrugated shape, wherein the spiral corrugated shape can be circular arc, ellipse, sine wave, triangle, trapezoid or rectangle, the corrugated height is (0.1-10) times of the thickness of the coated tube, and the width of the corrugated is (3-20) times of the height of the corrugated; putting the composite tubular billet in a composite finishing mill, in which a smooth circular hole is formed, to roll the corrugated shape of the inner surface to be level and round till the required tube wall thickness is obtained, thereby obtaining a composite tube. According to the process for rolling the inner-corrugated composite surface metal composite tube, by utilizing corrugated composite surfaces of the roughly rolled coated tube and parent tube, the difference of metal plastic deformation caused by dissimilar metal deformation resistance difference is solved, the composite strength and force of metal layers are increased, and the composite rate is improved.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Full-automatic hot melt adhesive composite machine

The invention discloses a full-automatic hot melt adhesive composite machine. The full-automatic hot melt adhesive composite machine comprises a machine frame, a front feeding device and a rear feeding device wherein the front feeding device is arranged at the front end of the machine frame, and the rear feeding device is arranged at the rear end of the machine frame; a cloth pulling rubber rolleris arranged on the position, at the rear end of the front feeding device, of the machine frame; a separating spreading roller is arranged on the position, at the rear end of the cloth pulling rubberroller, of the machine frame; a deviation correcting device is arranged on the position, at the rear end of the separating spreading roller, of the machine frame; a first supporting roller is arrangedon the the position, at the rear end of the deviation correcting device, of the machine frame; a first full-width roller is arranged on the position, at the rear end of the first supporting roller, of the machine frame; a cloth feeding rubber roller is arranged on the position, at the rear end of the first full-width roller, of the machine frame; a first tension controller is arranged on the position, at the rear end of the cloth feeding rubber roller, of the machine frame; an aluminum full-width roller is arranged on the position, at the lower end of the first controller, of the machine frame; and a first traction roller, a cloth expander and a second traction roller are arranged on the position, at the front end of the rear feeding device, of the machine frame from top to bottom.
Owner:JIANGSU JINFENG LIGHT IND EQUIP CO LTD

Zone melting and directional solidifying method used for volatile element alloy

The invention discloses a zone melting and directional solidifying method used for a volatile element alloy. The method comprises the following steps of: selecting raw metals according to alloy components; matching the raw metals selected; smelting into an initial alloy bar; transferring into a directional solidifying crucible; fully filling slag forming constituents into a clearance between the initial alloy bar and the directional solidifying crucible; transferring the directional solidifying crucible into a directional solidifying device; and heating through an induction coil to realize zone melting of the initial alloy bar and the slag forming constituents, wherein volatile components of the alloy are prevented from volatilizing through the molten slag forming constituents, and the slag forming constituents react with impurities in the alloy to generate molten slag; the directional solidifying device downwards moves relative to the induction coil to accomplish the zone melting and directional solidifying of the whole initial alloy bar; the molten slag is continuously generated and floats upwards, and then stops on the top of the alloy and finally is removed. By adopting such directional solidifying method, the consumption in volatilizing of the volatile element of the alloy can be greatly reduced during solidifying, the impurities and air pores are removed at the same time, and the alloy with components approaching to design components and having a uniform distribution an axial direction can be obtained.
Owner:SHANGHAI JIAO TONG UNIV

Compounding device for inner liners

The invention discloses a compounding device for inner liners, which is used for tyre production. The compounding device comprises a second conveying belt, and a press roll device, wherein the press roll device comprises a support and a second press roll; the second press roll is arranged on the support by means of being capable of moving up and down, and located just above the second conveying belt; and the axis of the second press roll is vertical to the rotating direction of the second conveying belt. During the use of the compounding device, the jointed inner liners are placed on the second conveying belt, and then the second press roll capable of moving up and down is moved to a proper height, and used for performing press fit on the inner liners on the second conveying belt; and simultaneously, the second conveying belt is rotated, so that the inner liners are subjected to press fit sequentially via the second press roll until press fit for all the inner liners is finished. Compared with the operation for press fit carried out by an operator using a manual press wheel, the compounding device for inner liners provided by the invention has the advantage that multilayer glue components in the inner liners are uniformly compacted section by section, so as to realize no air bubbles and no wrinkles; and therefore, the quality of compounding the inner liners can be greatly improved.
Owner:SHANDONG JINYU INDUSTRIAL CO LTD

Device and method for casting large-sized compound steel ingot by using graphite electrode ring for preheating electroslag

The invention provides a device and method for casting a large-sized compound steel ingot by using a graphite electrode ring for preheating electroslag. The device comprises a T-shaped electric conduction crystallizer, supporting arms and a lined electroslag furnace, wherein two transverse arms on a support are respectively used for lifting and dropping the graphite electrode ring and a self-consuming electrode ring; the lined electroslag furnace is used for slagging and pouring premelting slag into the T-shaped electric conduction crystallizer; and an annular bottom water tank is arranged onan ingot introducing plate. The method comprises the following steps of: (1) putting a core rod in the T-shaped electric conduction crystallizer, slagging the premelting slag in the lined electroslagfurnace, and forming a slag tank by pouring; (2) lowering the graphite electrode ring, and causing the graphite electrode ring, the slag tank, the upper crystallizer, a casting power source and the traverse arms to form an electric conduction loop, and heating the surface of the core rod and the slag tank by electrifying; and (3) when a preset temperature reaches, moving away the graphite electrode ring, inserting the self-consuming electrode ring into the slag tank, and carrying out electroslag casting. The method has high utilization rate of heat, can prevent interlayer slag from being generated on the compound interface of the steel ingot, facilitates the improvement of the quality of the steel ingot and simplifies the production equipment.
Owner:NORTHEASTERN UNIV LIAONING

Method for reducing impurity content of CVD (chemical vapor deposition) synthetic diamond

The invention provides a method for reducing the impurity content of CVD (chemical vapor deposition) synthetic diamond. A polycrystalline diamond coating is arranged on a substrate, and the diamond isused for covering the substrate to prevent substrate etching from leading to introduction of impurity atoms. The method has the advantages that a polycrystalline diamond film is deposited on the surface of the substrate, contact between diamond seed crystals and the foreign substrate is blocked, the impurity atoms of the substrate are effectively isolated, and the synthesis quality of the monocrystal diamond is improved; the substrate is coated with the polycrystalline diamond coating, and the surface roughness of the substrate is enhanced, so that the remarkable effect on position fixation of the diamond seed crystals is achieved, limited space can be utilized maximally, the monocrystal diamond can be synthesized as much as possible, and the cost can be reduced; the thermal conductivityof the polycrystalline diamond coating is high, the temperature uniformity of the diamond seed crystals is enhanced, and stable growth of the monocrystal diamond for a long time is benefited; the method is applied to the field of diamond synthesis.
Owner:航天科工(长沙)新材料研究院有限公司
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