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A preparation method of resistance welding electrode for automatic welding station of automobile robot

A technology of automatic welders and robots, applied in the direction of electrode characteristics, welding equipment, metal processing equipment, etc., to achieve the effects of reducing costs, improving surface quality, and high conductivity

Active Publication Date: 2016-08-17
中铝洛阳铜加工有限公司
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  • Abstract
  • Description
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Problems solved by technology

[0005] The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a method for preparing resistance welding electrodes for automatic welding stations of automobile robots, which has high strength, high conductivity, and high resistance to softening temperature, and solves the problem of powder ingot storage and The problem of heating and oxidation of powder ingots before extrusion improves the surface quality of processed materials, improves the yield of finished products, and reduces costs

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  • A preparation method of resistance welding electrode for automatic welding station of automobile robot

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Embodiment 1

[0021] The weight percentage of Al is 0.5-1.0% in the ratio, and Al is formed after internal oxidation 2 o 3 The weight percentage is 0.8-2.2%, and the balance is Cu; the processing process adopted is: water atomization powder making → powder drying → screening → oxygen source preparation → powder mixing → rubber sleeve → cold isostatic pressing → internal Oxidation, reduction, sintering integrated heat treatment → oxygen-free copper sheath sealing → powder ingot heating → hot extrusion → sawing → straightening → reducing forging → packaging and storage;

[0022] Water atomization pulverization: use 100kg intermediate frequency melting furnace for smelting, first add high-purity oxygen-free electric copper to the intermediate frequency furnace for smelting for 40-70 minutes, cover the melting process with charcoal; then add copper-13% phosphorus master alloy for deoxidation of 0.5- After 3 minutes, add copper-30% aluminum master alloy and melt for 3-8 minutes. The weight cont...

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Abstract

Disclosed is a preparation method for a car robot automatic welding station resistance welding electrode. The preparation method for the car robot automatic welding station resistance welding electrode uses raw materials of, based on the weight percentage, 0.5-1.0% of aluminum which forms 0.8-2.2% of aluminum oxide after internal oxidation and the balance copper. A processing technology process used in the preparation method for the car robot automatic welding station resistance welding electrode includes steps: preparing powder in water atomization mode; drying the powder; sieving the powder, preparing an oxygen source; mixing the powder; filling the powder into a rubber sleeve; performing isostatic cool pressing; performing integration heat treatment of the internal oxidation, reduction and sintering; cladding and sealing oxygen-free copper; heating a powder ingot; performing hot extrusion; cutting the powder ingot through a saw; performing straightening; performing diameter reducing forging; packaging and warehousing finial products. The preparation method for the car robot automatic welding station resistance welding electrode has the advantages of being high in strength, high in conductivity and high in softening resisting temperature, solving powder ingot heating and oxidation problems in powder ingot storage and before powder ingot extrusion, improves surface quality of work pieces, improves pass rate, and reduces cost.

Description

technical field [0001] The invention belongs to the technical field of non-ferrous metal processing, relates to the fields of automobile resistance welding electrodes, battery (nickel-metal hydride batteries, lithium batteries, etc.) welding electrodes and the like, in particular to a preparation method of resistance welding electrodes for automatic welding stations of automobile robots. Background technique [0002] In modern industry, the extensive use of production lines, automatic welding machines, and manipulators requires welding to be completed at high speed, high tempo, and high quality, which puts forward higher requirements for all components of welding equipment. Resistance welding electrodes need to be replaced frequently during use because they are frequently in contact with the workpiece under high temperature and high pressure. Chromium-zirconium copper (Cu-Cr-Zr series), the electrode material used in large quantities, is seriously damaged due to its low soft...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/40B23K11/30C22C9/00C22F1/08
CPCB23K11/30B23K35/40C22C9/00C22F1/08
Inventor 牛立业曹先杰蒋小亮李欣华杜家荣韩卫光袁新民郭慧祥
Owner 中铝洛阳铜加工有限公司
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