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Fly ash synthesized cement and production method thereof

A technology for synthesizing cement and fly ash, applied in cement production and other directions, can solve the problems of long process, high cost, consumption of external fuel, etc., to achieve the effect of enhancing processing capacity, improving cement strength, and simplifying batching process

Inactive Publication Date: 2015-01-07
成浩 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the basic idea is hydration synthesis and then firing at low temperature. There are problems such as large investment, long process, high cost, low amount of solid waste treatment, and consumption of external fuels. As a result, fly ash synthetic cement lacks market competitiveness.

Method used

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  • Fly ash synthesized cement and production method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A fly ash synthetic cement is composed of the following components: 50% of fly ash with a carbon content of more than 5%, 40% of lime or carbide slag with calcium oxide as the main component, and 3% of cement or cement clinker as an activator The accelerator is 3% of natural gypsum or desulfurized gypsum, and the corrector is 4% of loess, fine sand, shale, sulfuric acid slag, iron ore powder, slag or coal gangue.

Embodiment 2

[0021] A fly ash synthetic cement is composed of the following components: 60% of fly ash with a carbon content of more than 5%, 20% of lime or carbide slag mainly composed of calcium oxide, and 6% of cement or cement clinker as an activator The accelerator is 6% of natural gypsum or desulfurized gypsum, and the corrector is 8% of loess, fine sand, shale, sulfuric acid slag, iron ore powder, slag or coal gangue.

Embodiment 3

[0023] A fly ash synthetic cement is composed of the following components: 90% of fly ash with a carbon content of more than 5%, 5% of lime or carbide slag with calcium oxide as the main component, and 1.5% of cement or cement clinker as an activator The accelerator is 1.5% of natural gypsum or desulfurized gypsum, and the corrector is 2% of loess, fine sand, shale, sulfuric acid slag, iron ore powder, slag or coal gangue.

[0024] A kind of production method of fly ash synthetic cement: as figure 1 shown.

[0025] (1) above-mentioned raw material is mixed homogeneously to be compound;

[0026] (2) Process the mixture into agglomerates with forming equipment; the shape of the agglomerate is one of spherical, strip or block, and the diameter or length of the agglomerate is greater than 5 mm; the forming equipment is rod making machine, brick making machine, One of a briquetting machine, a briquetting machine or a ball forming machine;

[0027] (3) Reacting the formed agglome...

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Abstract

The invention discloses a fly ash synthesized cement and a production method thereof. The cement is composed of the following components in percentage by weight: 50% to 90% of fly ash with a carbon content more than 5%, 5 to 40% of calcareous raw material, 1.5 to 10% of initiator, 1.5 to 10% of promoter, and 2 to 10% of corrector. The fly ash synthesized cement has the following advantages: (1) the discharge of sulfur dioxide is zero during the whole production process; (2) the production cost is reduced; (3) the cement strength is improved; (4) the residual carbon and combustible components in the raw materials can be burned; (5) the fuel cost can be saved, and the technology process is enhanced; (6) the residual carbon is taken as the fuel, thus the energy is saved, the cost is reduced, the environmental pollution is reduced, and the environment is protected; (7) the goals of decarbonization and dehydration can be achieved by burning, and moreover the adaptability of the production equipment on raw materials is improved; (8) in the milling procedure, the technology and equipment are identical with the present conventional cement clinker miller, and thus the modification and application of the technology and equipment are easy for the cement entrepreneurs; and (9) the sources of the raw materials and auxiliary materials are wide, the supply is sufficient in the market, and the selected equipment is matured and reliable and has strong universality.

Description

technical field [0001] The invention relates to a fly ash synthetic cement and a production method. Background technique [0002] Fly ash raw ash is a kind of industrial solid waste, which is the main solid waste discharged from coal-fired power plants or power boilers, and is the fine ash collected from the flue gas after pulverized coal combustion. my country's historical reserves of fly ash amounted to 12 billion tons. Calculated according to the national average ash discharge level, every increase of 10MW installed capacity will increase the discharge of nearly 10,000 tons of fly ash every year. Due to the incomplete combustion of coal, the loss on ignition of a large amount of fly ash exceeds the standard (some loss on ignition is as high as 15%), which cannot be directly used in building materials, construction and other fields, and is directly discharged into ash storage yards or into rivers and lakes. In the sea, a large amount of discarded "high-carbon wet dischar...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B7/26
CPCY02P40/10
Inventor 成浩罗啸寒
Owner 成浩
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