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Antistatic filtering material used at middle and high temperatures and preparation method thereof

A filter material and anti-static technology, applied in the direction of filter separation, non-woven fabrics, layered products, etc., can solve the problems of unstable anti-static performance, less anti-static filter materials, and large surface resistance, etc., to achieve anti-static properties Good, the production process is long, and the effect of improving the service life

Active Publication Date: 2015-01-28
TIANNUO PHOTOELECTRIC MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, method (1) has disadvantages such as long production process, complicated process, and poor uniformity; methods (2) and (3) have disadvantages such as unstable antistatic performance, fast attenuation, and large surface resistance.
[0003] At present, there are few researches on anti-static filter materials at home and abroad. The invention patent (201310119167.5) provides an anti-static polytetrafluoroethylene filter bag and its preparation method. The method base fabric is made of polytetrafluoroethylene filaments and stainless steel fibers. Twisted strands are woven through warp and weft phases, and the upper and lower sides of the base fabric are covered with non-woven layers. The antistatic functional layer is different from that of the present invention.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] (1) Dry the PTFE filaments at 100°C for 24 hours;

[0033] (2) Physically degrease the dried PTFE fiber filaments under the action of a 40kHz ultrasonic field for 50 minutes;

[0034] (3) Carrying out the plasma pretreatment to the polytetrafluoroethylene fiber filament through step (2) for 40 minutes;

[0035] (4) adopting the chemical plating method, the polytetrafluoroethylene fiber filament through step (3) is coated with a layer of metallic nickel, and the thickness of the single-layer coating is 0.1 μm;

[0036] (5) Mix the polytetrafluoroethylene fiber filaments and the polytetrafluoroethylene fiber non-woven fabric base cloth layer raw materials in the step (4) according to mass parts = 30:70 to form an antistatic base cloth; after testing, the antistatic filter material base The resistance of the cloth is 1×10 3 Ω;

[0037] (6) Mixing, opening, carding, netting, adding anti-static base cloth, needle punching, shaping and other processes in the middle to obta...

Embodiment 2

[0039] (1) Dry the polyphenylene sulfide fiber filament at 120°C for 36 hours;

[0040] (2) Physically degrease the dried polyphenylene sulfide fiber filament under the action of 20kHz ultrasonic field for 60min;

[0041] (3) Carrying out corona pre-treatment for 60 minutes to the polyphenylene sulfide fiber filaments through step (2);

[0042] (4) adopting the vacuum evaporation method, the polyphenylene sulfide fiber filament through step (3) is coated with a layer of metallic silver, and the thickness of the single-layer coating is 0.05 μm;

[0043] (5) The polyphenylene sulfide fiber filament and the polytetrafluoroethylene fiber non-woven fabric base cloth raw materials in step (4) are mixed according to the mass ratio = 60:40 to form an anti-static base cloth; after testing, the anti-static filter material base cloth The resistor is 6.5 x 10 2 Ω.

[0044] (6) The surface layer raw materials of polytetrafluoroethylene fiber nonwovens are mixed, opened, carded, formed i...

Embodiment 3

[0046] (1) Dry the aramid fiber filaments at 80°C for 48 hours;

[0047] (2) Physically degrease the dried aramid fiber filament under the action of 90kHz ultrasonic field for 30min;

[0048] (3) Perform ion source pretreatment on the aramid fiber filaments after step (2) for 20 minutes;

[0049] (4) adopting the physical vapor deposition method to coat the aramid fiber filament through step (3) with a layer of metal silver and nickel, and the thickness of the single-layer plating layer is 1 μm;

[0050] (5) Mix the raw materials of aramid fiber filaments and polytetrafluoroethylene fiber non-woven fabric base fabrics in step (4) according to the mass ratio = 100:0 to form an antistatic base fabric; after testing, the resistance of the antistatic filter material base fabric 1×10 2 Ω;

[0051] (6) Prepare the anti-static filter material by mixing, opening, carding, netting, and adding the anti-static base cloth, acupuncture, and shaping of the polyimide fiber non-woven fabri...

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Abstract

The invention provides an antistatic filtering material used at middle and high temperatures and a preparation method thereof. The antistatic filtering material comprises a non-woven cloth base and a surface layer. The non-woven cloth base and high temperature-resistant chemical fiber filaments of which surfaces are plated with metal layers are blended to form an antistatic base cloth layer. The preparation method comprises the following steps of drying the high temperature-resistant chemical fiber filaments, carrying out physical oil removal, carrying out pre-treatment, carrying out metal layer plating coating, blending the high temperature-resistant chemical fiber filaments and the non-woven cloth base, and carrying out blending, opening, scotching, netting, non-woven cloth base addition in the middle, needling and setting on a non-woven cloth surface raw material to obtain the antistatic filtering material. The antistatic filtering material has the advantages of good antistatic property, good uniformity, high temperature resistance and good bonding force, and can be used for middle and high temperature pocket-type dedusting in the fields of garbage burning, thermal power generation, steel and chemical engineering. The preparation method has simple processes, is safe, reliable, economic and environmentally friendly and can be massively produced easily.

Description

technical field [0001] The invention relates to the field of industrial textiles, in particular to an antistatic filter material for medium and high temperature and its preparation. Background technique [0002] In petrochemical, iron and steel smelting, coal-fired power plants, waste incineration, cement and other industrial fields, the smoke generated by some processes has the characteristics of flammable, explosive, high temperature, etc. During the use process due to dust and dust, dust and filter material The friction between them is likely to generate a large amount of static electricity. If the charge cannot be eliminated in time, a fire or explosion will occur. High-temperature smoke and dust put forward higher requirements for the use of filter materials. With the continuous development of science and technology and modern technology, people pay more and more attention to air quality and personal protection. Therefore, it is necessary to use high-temperature resist...

Claims

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Application Information

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IPC IPC(8): B01D39/14B32B15/14B32B15/08B32B15/04B32B17/06B32B17/10D04H13/00
Inventor 朱焰焰郑杰徐刚李智慧马苹苹张茂功郭涵
Owner TIANNUO PHOTOELECTRIC MATERIAL
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