Antistatic filtering material used at middle and high temperatures and preparation method thereof
A filter material and anti-static technology, applied in the direction of filter separation, non-woven fabrics, layered products, etc., can solve the problems of unstable anti-static performance, less anti-static filter materials, and large surface resistance, etc., to achieve anti-static properties Good, the production process is long, and the effect of improving the service life
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Embodiment 1
[0032] (1) Dry the PTFE filaments at 100°C for 24 hours;
[0033] (2) Physically degrease the dried PTFE fiber filaments under the action of a 40kHz ultrasonic field for 50 minutes;
[0034] (3) Carrying out the plasma pretreatment to the polytetrafluoroethylene fiber filament through step (2) for 40 minutes;
[0035] (4) adopting the chemical plating method, the polytetrafluoroethylene fiber filament through step (3) is coated with a layer of metallic nickel, and the thickness of the single-layer coating is 0.1 μm;
[0036] (5) Mix the polytetrafluoroethylene fiber filaments and the polytetrafluoroethylene fiber non-woven fabric base cloth layer raw materials in the step (4) according to mass parts = 30:70 to form an antistatic base cloth; after testing, the antistatic filter material base The resistance of the cloth is 1×10 3 Ω;
[0037] (6) Mixing, opening, carding, netting, adding anti-static base cloth, needle punching, shaping and other processes in the middle to obta...
Embodiment 2
[0039] (1) Dry the polyphenylene sulfide fiber filament at 120°C for 36 hours;
[0040] (2) Physically degrease the dried polyphenylene sulfide fiber filament under the action of 20kHz ultrasonic field for 60min;
[0041] (3) Carrying out corona pre-treatment for 60 minutes to the polyphenylene sulfide fiber filaments through step (2);
[0042] (4) adopting the vacuum evaporation method, the polyphenylene sulfide fiber filament through step (3) is coated with a layer of metallic silver, and the thickness of the single-layer coating is 0.05 μm;
[0043] (5) The polyphenylene sulfide fiber filament and the polytetrafluoroethylene fiber non-woven fabric base cloth raw materials in step (4) are mixed according to the mass ratio = 60:40 to form an anti-static base cloth; after testing, the anti-static filter material base cloth The resistor is 6.5 x 10 2 Ω.
[0044] (6) The surface layer raw materials of polytetrafluoroethylene fiber nonwovens are mixed, opened, carded, formed i...
Embodiment 3
[0046] (1) Dry the aramid fiber filaments at 80°C for 48 hours;
[0047] (2) Physically degrease the dried aramid fiber filament under the action of 90kHz ultrasonic field for 30min;
[0048] (3) Perform ion source pretreatment on the aramid fiber filaments after step (2) for 20 minutes;
[0049] (4) adopting the physical vapor deposition method to coat the aramid fiber filament through step (3) with a layer of metal silver and nickel, and the thickness of the single-layer plating layer is 1 μm;
[0050] (5) Mix the raw materials of aramid fiber filaments and polytetrafluoroethylene fiber non-woven fabric base fabrics in step (4) according to the mass ratio = 100:0 to form an antistatic base fabric; after testing, the resistance of the antistatic filter material base fabric 1×10 2 Ω;
[0051] (6) Prepare the anti-static filter material by mixing, opening, carding, netting, and adding the anti-static base cloth, acupuncture, and shaping of the polyimide fiber non-woven fabri...
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