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Thermal shock resistant ceramic tube mold and preparation method thereof

A ceramic tube, heat-resistant technology, applied in the field of metallurgical casting and smelting, can solve the problems affecting the quality and economic benefits of centrifugal casting ductile iron pipe products, low production efficiency of mechanization and automation level, poor quality of outer surface of ductile iron pipe, etc. Reduce thermal stress accumulation, good spalling resistance, good flexural strength

Active Publication Date: 2015-03-25
山东坤能环保科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the lining of resin sand and the spraying process of paint are complicated. After the resin sand and paint are corroded by high-temperature molten iron, repeated spraying is required. The thickness of the pipe mold and the quality of spraying are not easy to control, resulting in the poor quality of the outer surface of the produced ductile iron pipe, and the difference in the quality of the outer surface between the cast pipes is large, which will also affect the quality of the centrifugally cast ductile iron pipe product and the company's reputation. economic benefits

Method used

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  • Thermal shock resistant ceramic tube mold and preparation method thereof
  • Thermal shock resistant ceramic tube mold and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The heat-shock-resistant ceramic pipe mold includes a ceramic pipe inner mold 1, a steel pipe mold skin 2 is set on the outer side of the ceramic pipe inner mold 1, and self-flowing refractory castables are filled between the ceramic pipe inner mold 1 and the steel pipe mold skin 2 3. The ceramic tube inner mold 1 is made of the following raw materials: 4500 kg of silicon carbide powder, 2500 kg of silicon powder, 2150 kg of primary aluminum nitride powder, 200 kg of graphite powder, 200 kg of zirconia powder, and 100 kg of yttrium oxide powder. kg, 50 kg of absolute ethanol, 150 kg of polyvinyl alcohol and 150 kg of water glass.

[0034] The preparation method of the heat-shock-resistant ceramic pipe mold adopts the following steps:

[0035] 1) Add 2500 kg of silicon powder, 200 kg of zirconia micro-powder, 100 kg of yttrium oxide micro-powder, 50 kg of absolute ethanol and 150 kg of polyvinyl alcohol into a high-speed mixer, fully stir, and mix evenly;

[0036] 2) Af...

Embodiment 2

[0044] The heat-shock-resistant ceramic pipe mold includes a ceramic pipe inner mold 1, a steel pipe mold skin 2 is set on the outer side of the ceramic pipe inner mold 1, and self-flowing refractory castables are filled between the ceramic pipe inner mold 1 and the steel pipe mold skin 2 3. The ceramic tube inner mold 1 is made of the following raw materials: 4000 kg of silicon carbide powder, 2400 kg of silicon powder, 2390 kg of primary aluminum nitride powder, 420 kg of graphite powder, 300 kg of zirconia powder, and 50 kg of yttrium oxide powder. kg, 40 kg of absolute ethanol, 250 kg of coal tar and 150 kg of water glass.

[0045] The preparation method is the same as in Example 1.

Embodiment 3

[0047] The heat-shock-resistant ceramic pipe mold includes a ceramic pipe inner mold 1, a steel pipe mold skin 2 is set on the outer side of the ceramic pipe inner mold 1, and self-flowing refractory castables are filled between the ceramic pipe inner mold 1 and the steel pipe mold skin 2 3. The ceramic tube inner mold 1 is made of the following raw materials: 5000 kg of silicon carbide powder, 2100 kg of silicon powder, 2000 kg of primary aluminum nitride powder, 270 kg of graphite powder, 220 kg of zirconia powder, and 62 kg of yttrium oxide powder. kg, 28 kg of absolute ethanol, 100 kg of polyvinyl alcohol and 220 kg of high alumina cement.

[0048] The preparation method is the same as in Example 1.

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Abstract

The invention belongs to the field of metallurgy casting and smelting, and particularly discloses a thermal shock resistant ceramic tube mold and a preparation method thereof. The thermal shock resistant ceramic tube mold comprises an inner ceramic tube mold, wherein an outer steel-made tube mold layer sleeves the outer side of the inner ceramic tube mold; a self-flowing thermal-resistant casting material is filled between the inner ceramic tube mold and the inner ceramic tube mold; the inner ceramic tube mold is made of the following raw materials in percentage by weight: 40-50% of carbon silicon micro powder, 20-25% of silicon powder, 20-25% of primary aluminum nitride powder, 2-5% of graphite micro powder, 2-3% of zirconium oxide micro powder, 0.5-1% of yttrium oxide micro powder, 0.2-0.5% of absolute ethyl alcohol and 3-4% of an adhesive. The thermal shock resistant ceramic tube mold is high in pressure resistance, good in breaking strength, good in high temperature corrosion resistance and long in service life; when nodular cast iron tubes are produced by using the thermal shock resistant ceramic tube mold, the production procedures can be reduced, the energy is saved, the equipment maintenance expense is reduced, and the production cost is lowered, so that the nodular cast iron pipe thermal shock resistant ceramic tube mold has great significance for the metallurgy tube industry and has wide application prospect and popularization values.

Description

(1) Technical field [0001] The invention belongs to the field of metallurgical casting and smelting, and in particular relates to a heat-shock-resistant ceramic pipe mold and a preparation method thereof. (2) Background technology [0002] Centrifugally cast ductile iron pipes are widely used in urban and industrial water supply and drainage pipes because of their advantages such as high strength, good plasticity, good corrosion resistance, long service life, and low construction costs. Among the molds used in centrifugal casting of ductile iron pipes, the most important part is the pipe mold. The quality of the pipe mold directly affects the quality of the ductile iron pipes cast by it, and the cost of the pipe mold occupies a considerable part of the cost of the cast pipe. A large proportion, its consumption directly affects the cost of cast pipe. Therefore, the quality, cost and life of the pipe mold are directly related to the quality of centrifugal casting ductile iron...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/565C04B35/622B22D13/10
Inventor 孙学贤
Owner 山东坤能环保科技有限公司
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