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Sound and shock insulating composition for automobile interior decoration industry

A composition and technology in the decoration industry, which is applied in the field of sound-proof and shock-proof compositions in the automobile interior decoration industry, can solve problems such as large amount of inorganic filling, complicated process flow, and large aspect ratio, and achieve high elongation at break, technology The effect of simple process and high tensile strength

Inactive Publication Date: 2015-04-01
HEFEI CONVER HLDG
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  • Abstract
  • Description
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  • Application Information

AI Technical Summary

Problems solved by technology

This sheet has a good barrier type, but its material strength is low and cannot be molded. It is mostly used for flat floors of trucks or cars. This material is currently the main barrier sheet for vehicles in China.
[0007] PVC-based soft barrier sheet: This material is a thermoplastic barrier soft sheet of PVC filled with inorganic substances and plasticized with plasticizers. Due to the relatively large proportion of PVC resin itself, it can be easily prepared with high specific gravity. sheet, but there are two major defects in this material: first, low molecular plasticizers are easy to precipitate, which will greatly reduce the mechanical properties of the sheet, and when the sheet is poured into a soft polyurethane foam layer, the two The material cannot be effectively bonded; secondly, this kind of sheet is not easy to recycle and is not environmentally friendly. It will release a large amount of harmful hydrogen chloride gas and produce carcinogens when burned
Chinese patent CN1583864A discloses a preparation method of a sound-insulating damping and noise-reducing sheet for cars, but the sound-insulating and noise-reducing effect is not outstanding
The general production process of this kind of sound insulation sheet is: first granulate with co-rotating twin-screw extruder, and then extrude the sheet with single-screw plasticization. The disadvantages are: First, due to the large amount of inorganic substances, the common The process is: first use the co-rotating twin-screw extruder to granulate, and then use the single-screw extruder to plasticize and extrude the sheet. Because the particles are easy to absorb moisture and difficult to dry, it is easy to run out of the single-screw extruder vacuum, and the volatile matter The pumping is not clean, the extrusion is unstable, and there are water threads on the surface of the product; secondly, due to the large amount of inorganic fillers and the general production process, the single-screw extruder has a plasticizing function due to its high aspect ratio and poor material fluidity. The thickness of the prepared sheet is uneven, the load of the motor is large, the equipment wears out, and it is impossible to produce wide-width products; in addition, the process flow is relatively complicated

Method used

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  • Sound and shock insulating composition for automobile interior decoration industry
  • Sound and shock insulating composition for automobile interior decoration industry
  • Sound and shock insulating composition for automobile interior decoration industry

Examples

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Effect test

Embodiment 1

[0022] LLDPE produced by China Petroleum Jilin Petrochemical Company, grade (7042) 4kg, FVA produced by Sinopec Yangzi BASF Co., Ltd., grade (V51105) 6kg, POE3kg produced by Exxon Corporation of the United States, EPDM produced by Dow Corporation of the United States, grade (4725) 4kg, hollow microspheres produced by Shanghai Zhengmeiya Nano Ultrafine Material Manufacturing Co., Ltd., grade 800 mesh (≤20um vacuum degree is 1.8-2.5 bulk density 0.9-1.2), 35kg, produced by Jiangsu Yiteng Chemical Co., Ltd. 0.25kg of carbon black, 0.25kg of white oil produced by Shanghai Haidi Lubricating Oil Co., Ltd., 0.30kg of zinc stearate produced by Shanghai Jieyu Industry and Trade Co., Ltd., 0.4kg of coupling agent produced by Yangzhou Lida Resin Co., Ltd., After mixing evenly, use the parallel twin-screw extruder TSK-65 / 36 produced by Jiangsu Zhangjiagang Bell Machinery Co., Ltd. to granulate, and then use the extruder SJ / 120 / 38 produced by Zhangjiagang Wanteng Machinery Co., Ltd. to make...

Embodiment 2

[0027] The LLDPE brand (7042) 4KG produced by PetroChina Lanzhou Petrochemical Plant, the EVA (7A50H) 6KG produced by China Taiwan Formosa Plastics Co., Ltd., the POE (107) 3KG produced by Korea LG Chemical Co., Ltd., and the Japanese Mitsui Chemicals EPDM (4045) 4KG, Shanghai Zhengmei Nano Ultrafine Material Manufacturing Co., Ltd.'s hollow microbeads grade 1250 mesh (≤20um vacuum degree is 1.8-2.5 bulk density 0.9-1.2), 35KG, black produced by Jiangsu Yancheng Xinlihua Plastic Co., Ltd. Masterbatch grade (E701) 0.25KG, white oil produced by Shanghai Hairun Huayou Co., Ltd. 0.25KG, PALMERA produced by Tyko Palm Chemical (Zhangjiagang) Co., Ltd. 0.35KG, titanic acid produced by Nanjing Shuguang Chemical Ester 0.4KG, after mixing evenly, granulate with parallel twin-screw extruder TSK-65 / 36 produced by Jiangsu Zhangjiagang Bell Machinery Co., Ltd., and then use extruder SJ / 120 / 38 produced by Zhangjiagang Wanteng Machinery Co., Ltd. Acoustic damping panels.

[0028] The damping...

Embodiment 3

[0031]LDPE 4KG produced by Shanghai Petrochemical General Plant Plastic Factory, EVA grade (VA900) 6KG produced by Hanwha Corporation of South Korea, POE grade (8150) 3KG produced by Dow Chemical Company of the United States, EPDM 4KG produced by Lanzhou Petrochemical Company Synthetic Rubber Factory, Shanghai The hollow microbeads produced by Zhengmei Nano Ultrafine Material Manufacturing Co., Ltd. are 2500 mesh ≤ 20um, the vacuum degree is 1.8-2.5, the bulk density is 0.9-1.2 35KG, and the black masterbatch produced by Shanghai Tenghui Plastic Chemical Technology Co., Ltd. 0.25KG of white oil produced by Lubricating Oil Co., Ltd., 0.35KG of hard resin acid produced by Guangdong Hanwei New Material Technology Co., Ltd., and 0.4KG of coupling agent produced by Yangzhou Lida Resin Co., Ltd. The parallel twin-screw extruder TSK-65 / 36 produced by the company produces pellets, and then the extruder SJ / 120 / 38 produced by Zhangjiagang Wanteng Machinery Co., Ltd. is used to make dampi...

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Abstract

The invention discloses a sound and shock insulating composition for automobile interior decoration industry. The composition comprises polyethylene and modified hollow beads, wherein polyethylene is selected from high density polyethylene, low density polyethylene, ultra high molecular weight polyethylene and linear low density polyethylene; the grain size of the hollow beads is 0.1-400 microns, the true density is 0.4-2.5g / cm<3> and the bulk density is 0.26-1.2g / cm<3>. The finished product obtained by the invention has the characteristics of being high in tensile strength, high in elongation at break, flexible, damping, sound insulating and noise reducing, and is simple in technical process. The breaking strength of the obtained product is over 3402kpa, the elongation at break is over 485%, the hardness is over 78 shore hardness A and the noise exposure at 250hz is below 30 decibel. The composition simultaneously meets environmental technical indexes.

Description

technical field [0001] The invention relates to a composition for sound and shock insulation in the automobile interior decoration industry, more particularly to a sound and shock insulation composition for the automobile interior decoration industry. Background technique [0002] With the prosperity and development of China's national economy and the higher and higher living standards of the people, cars will become a new consumption hotspot. The annual growth rate of value is more than 20 percentage points higher. However, there is still a big gap between China's car production technology and foreign countries. An important aspect of this gap is reflected in the large-scale promotion and application of new materials and technologies in China. Therefore, we should focus on new materials and technologies for foreign cars, narrow the gap, and raise the level of my country's car production technology to a higher level. [0003] Improving the comfort and safety of cars and t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L23/08C08L23/16C08K13/06C08K9/00C08K7/24
CPCC08L23/0853C08K2201/003C08L2205/035C08L23/0815C08L23/16C08K13/06C08K9/02C08K9/04C08K9/06C08K7/28
Inventor 詹克平
Owner HEFEI CONVER HLDG
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