Manufacturing method for high-precision cold-drawing welded pipe

A manufacturing method and high-precision technology, applied in the field of manufacturing high-precision cold-drawn welded pipes, can solve the problems of low precision of welded pipes, slow production speed, and large energy waste, so as to improve deburring speed, fast processing and forming speed, and improve production speed effect

Inactive Publication Date: 2015-05-27
WUXI DAJIN HIGH PRECISION COLD DRAWN STEEL TUBE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Using this method to manufacture the cylinder body of the hydraulic cylinder, the production speed is slow, the energy waste is large, the metal utilization rate is low, and the yield is also low.
[0003] In the prior art, the welded pipe production process is a relatively mature production technology. However, welded pipes generally cannot be used as cylinder blocks for hydraulic cylinders. The following problems limit their application in the manufacture of hydraulic cylinders: 1), welded pipes The accuracy of the pipe itself is relatively low, and its roundness is difficult to be reliably guaranteed; 2) When the welded pipe is welded, the surface weld is easy to handle

Method used

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  • Manufacturing method for high-precision cold-drawing welded pipe

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Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1: A manufacturing method of a high-precision cold-drawn welded pipe of the present invention comprises the following steps:

[0034] (1) Slitting: Slitting the wide steel coil made of 27SiMn on the slitting machine, and determining the width of the steel coil after slitting according to the diameter of the welded pipe; for example, the required welded pipe diameter is 100mm, due to the roll forming process Among them, there is a certain elongation in the width direction of the steel coil, and the actual width of the steel coil is calculated according to the elongation, and then slitting is carried out according to this width, and the width should be less than 314mm, which varies according to different forming curves;

[0035](2) Roll bending forming: the steel coil after slitting is placed on the display rack, the end of the steel coil is drawn out by the feeding mechanism, and sent to the continuous pressure roll forming mechanism for roll forming processing...

Embodiment 2

[0057] Embodiment 2: A manufacturing method of a high-precision cold-drawn welded pipe of the present invention comprises the following steps:

[0058] (1) Slitting: Slitting a wide steel coil made of 27SiMn on a slitting machine, and determining the width of the steel coil after slitting according to the diameter of the welded pipe; Among them, there is a certain elongation in the width direction of the steel coil, and the actual width of the steel coil is calculated according to the elongation, and then slitting is carried out according to the width, and the width should be less than 628mm, which varies according to the different forming curves;

[0059] (2) Roll bending forming: the steel coil after slitting is placed on the display rack, the end of the steel coil is drawn out by the feeding mechanism, and sent to the continuous pressure roll forming mechanism for roll forming processing. The roll forming mechanism includes a plurality of continuous sets of pressure roller ...

Embodiment 3

[0078] Embodiment 3: A manufacturing method of a high-precision cold-drawn welded pipe of the present invention comprises the following steps:

[0079] (1) Slitting: Slitting a wide steel coil made of 27SiMn on a slitting machine, and determining the width of the steel coil after slitting according to the diameter of the welded pipe; Among them, there is a certain elongation in the width direction of the steel coil, and the actual width of the steel coil is calculated according to the elongation rate, and then the slitting is carried out according to the width, and the width should be less than 471mm, which varies according to the different forming curves;

[0080] (2) Roll bending forming: the steel coil after slitting is placed on the display rack, the end of the steel coil is drawn out by the feeding mechanism, and sent to the continuous pressure roll forming mechanism for roll forming processing. The roll forming mechanism includes a plurality of continuous sets of pressur...

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Abstract

The invention relates to a manufacturing method for high-precision cold-drawing welded pipe. The manufacturing method for the high-precision cold-drawing welded pipe includes steps of longitudinal shearing, roll-bending forming, high-frequency welding, weld joint treatment, sizing, online eddy current inspection, pre-straightening treatment, pipe cutting, stress relief annealing, pinching, acid dipping, phosphating, saponification treatment, cold drawing, induction furnace quenching treatment, tempering treatment in a box type furnace, straightening treatment, honing, magnetic leakage detection and pipe cutting measurement. The product obtained through the manufacturing method for the high-precision cold-drawing welded pipe is high in yield strength, high in tensile strength, precise in size, smooth in surface, fast in processing forming speed and high in yield, the manufacturing precision is obviously improved, the cold-drawn welded pipe is good in surface smoothness and low in roughness, the subsequent gold processing amount is reduced, the steel material use ratio is improved, the manufacturing cost is lowered, and the energy conservation and environment protection are boosted.

Description

technical field [0001] The invention belongs to the technical field of steel pipe preparation, and in particular relates to a method for manufacturing a high-precision cold-drawn welded pipe. Background technique [0002] In the prior art, the production process of the cylinder body of the hydraulic oil cylinder is generally made of hot-rolled seamless steel pipe, which is produced by a combined cutting process of boring and rolling. Since one of the biggest defects of the seamless steel pipe is uneven wall thickness, The main reasons are uneven heating of the tube billet, instability of the centering roll caused by the uncorrected rolling line of the piercer, wear of the plug, eccentricity of the rear hole of the plug, incorrect centering hole of the tube billet, excessive curvature of the tube billet, etc. The reason is that it is technically difficult to remove all the above reasons one by one. Therefore, the yield of seamless steel pipes is relatively low; Concave and o...

Claims

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Application Information

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IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 许卫东
Owner WUXI DAJIN HIGH PRECISION COLD DRAWN STEEL TUBE
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