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Process for preparation of acid and combined production of cement through suspension decomposition of phosphogypsum out of kiln

A phosphogypsum and cement technology, applied in cement production, inorganic chemistry, non-metallic elements, etc., to achieve the effect of increasing SO2 concentration, increasing decomposition reaction time, and prolonging residence time

Inactive Publication Date: 2015-08-12
WUHAN INSTITUTE OF TECHNOLOGY
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  • Abstract
  • Description
  • Claims
  • Application Information

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  • Process for preparation of acid and combined production of cement through suspension decomposition of phosphogypsum out of kiln

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Embodiment 1

[0030] A kind of phosphogypsum kiln suspended decomposition acid production co-production cement process, its process flow chart is shown in figure 1 , the fuel coal adopted in the hot blast stove is lignite (calorific value is 5500~6500 kcal / kg), specifically comprises the following steps:

[0031] 1) Put 10-80 μm phosphogypsum hemihydrate and 10-80 μm coke, bauxite, shale, and electric furnace slag into a horizontal ribbon mixer at a mass ratio of 1000:50:8:52:8 and mix to obtain Phosphogypsum cement raw meal; carbon in coke is used as reducing agent to reduce CaSO 4 Formation of CaO and SO 2 , the carbon content is more than 75wt%, the volatile matter is less than 5%, and the effect is good. The higher the carbon content, the less the amount of coke in the raw meal ingredients, and the less ash is brought in, which is conducive to the stability of the raw meal composition.

[0032] 2) The phosphogypsum cement raw meal is homogenized and transported to the high-level silo...

Embodiment 2

[0040] A phosphogypsum kiln suspended decomposition acid production co-production cement process, the fuel used in the hot stove is anthracite (calorific value 6000 ~ 6500 kcal / kg), the process is roughly the same as the embodiment 1, the difference is :

[0041] Put 10-80μm phosphogypsum dihydrate and 10-80μm coke, bauxite, shale, and electric furnace slag into a horizontal ribbon mixer at a mass ratio of 1000:50:8:52:8 and mix them. After that, it enters the suspension preheating system to preheat to 820°C through the elevator, high-level silo, and feeder, and then enters the U-shaped reaction tube. The phosphogypsum cement raw meal from the feeding pipe of the suspension preheating system is sent through the hot blast stove. High-temperature flue gas C (temperature 1190°C) enters the U-shaped reaction tube at high speed, and undergoes decomposition reaction at 845°C. After the reaction is completed, it passes through the cyclone separator (C 5 Cyclone) separation of high t...

Embodiment 3

[0044] A phosphogypsum kiln suspended decomposition acid co-production cement process, the fuel used in the hot blast furnace is a mixture of bituminous coal (calorific value 6500-8900 kcal / kg) and sulfur (mass ratio of bituminous coal to sulfur is 1:6 ), its technological process is roughly the same as embodiment 1, the difference is:

[0045] Put 10-80μm hemihydrate phosphogypsum and 10-80μm coke, bauxite, shale, and electric furnace slag into the wind mill and mix them in the mass ratio of 1000:30:6:40:6. After the mixing is completed, go through the elevator , high-level silo, and feeder enter the suspension preheating system to preheat to 973°C, and then enter the U-shaped reaction tube. The phosphogypsum cement raw meal from the suspension preheating system feeding pipe passes through the high-temperature flue gas C sent by the hot blast furnace (The temperature is 1205°C) enters the U-shaped reaction tube at high speed, and decomposes at 993°C. After the reaction is com...

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Abstract

The invention discloses a process for preparation of acid and combined production of cement through suspension preheating and decomposition of phosphogypsum out of a kiln. Substantial energy-saving and consumption-reducing effects are obtained by carrying out preheating and decomposition of phosphogypsum cement raw material in a suspension state, arranging a U-shaped reaction tube and a hot-blast stove to reinforce decomposition of phosphogypsum and simultaneously arranging a four-grade to five-grade cyclone preheating system to effectively recover heat in obtained high-temperature flue gas. According to the invention, sulphur is added into bunker coal, so the concentration of SO2 in the obtained flue gas can be greatly increased, the decomposition rate of phosphogypsum can reach 90% and the concentration of SO2 in the flue gas can reach 11%; thus, production needs of sulfuric acid are met and energy consumption in traditional process for preparation of acid and combined production of cement from phosphogypsum can be obviously reduced.

Description

technical field [0001] The invention belongs to the fields of phosphorus chemical industry, cement production and environmental protection, and in particular relates to a process for suspending and decomposing phosphogypsum outside a kiln. Background technique [0002] Phosphogypsum is a solid waste discharged from the production process of wet-process phosphoric acid. The annual discharge in my country is more than 60Mt, and most of them are piled up in the open air and discarded. The process of phosphogypsum making acid and co-producing cement is one of the effective ways for resource utilization of phosphogypsum. The traditional process is completed in a rotary kiln. Since the decomposition of phosphogypsum is a reaction with a large heat absorption, and the high-temperature gas in the rotary kiln and The heat and mass transfer efficiency between raw materials of phosphogypsum cement is low, resulting in high process energy consumption and low and unstable cement product ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B17/74C04B7/24C01B17/54C01B17/50
CPCY02P40/10
Inventor 刘少文罗宝瑞王子福吴元欣黄本波樊庆春熊咏梅
Owner WUHAN INSTITUTE OF TECHNOLOGY