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Method used for preparing light calcium silicate boards from waste silica fume

A technology of calcium silicate board and micro-silica fume, which is applied in the field of building decoration materials production, can solve the problems that low-grade micro-silica fume cannot be processed, economic loss, environmental pressure, and failure to meet the use standards, etc., and achieve good fireproof and waterproof performance, Ease of processing and reduction of production costs

Inactive Publication Date: 2015-08-19
娜仁满都拉
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the application standard of micro-silica fume at home and abroad is determined to be that the SiO2 content is not less than 85%, while the SiO2 content of micro-silica fume recycled by ferroalloy enterprises in Northwest my country is mostly about 75-82%, which cannot meet the use standard, causing a large number of Low-grade micro-silica fume cannot be processed and pollutes the environment, which brings huge economic losses and environmental pressure to enterprises and the local area

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] In this example, microsilica powder from three ferroalloy enterprises A, B, and C were used for mixing and compounding, and the microsilica powder whose index met the production requirements was obtained, wherein:

[0026] Factory A: micro-silicon fume produced by 72# ferrosilicon alloy smelting, the composition is as follows (percentage by weight): SiO 2 : 78.83, Al 2 o 3 : 0.41, CaO: 1.93, K 2 O: 2.87, MgO: 2.81, Fe 2 o 3 : 5.98, C: 4.52.

[0027] Factory B: micro-silicon fume produced by nickel-iron alloy smelting, the composition is as follows (percentage by weight): SiO 2 : 80.38, Al 2 o 3 : 0.58, CaO: 1.89, K 2 O: 1.07, MgO: 1.42, Fe 2 o 3 : 3.74, C: 2.31.

[0028] Factory C: micro-silicon powder produced by smelting low-titanium ferrosilicon alloy, the composition is as follows (percentage by weight): SiO 2 : 82.38, Al 2 o 3 : 0.19, CaO: 2.08, K 2 O: 1.17, MgO: 1.12, Fe 2 o 3 : 3.18, C: 3.39.

[0029] The mixing ratio of microsilica powder from ...

Embodiment 2

[0050] In this embodiment, the composite microsilica powder obtained in Example 1 is used to produce a light calcium silicate board, as follows:

[0051] Production raw material formula:

[0052] Compound silica fume: 300KG; quartz powder: 120KG; slaked lime: 300KG; cement: 120KG; composite fiber: 80KG; thickener: 2KG;

[0053] The production steps are the same as in Example 1, and will not be repeated here.

Embodiment 3

[0055] In this embodiment, the composite microsilica powder obtained in Example 1 is used to produce a light calcium silicate board, as follows:

[0056] Production raw material formula:

[0057] Compound silica fume: 350KG; quartz powder: 50KG; slaked lime: 300KG; cement: 120KG; composite fiber: 80KG; thickener: 2KG;

[0058] The production steps are the same as in Example 1, and will not be repeated here.

[0059] The testing data of three embodiment products are as follows:

[0060]

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PUM

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Abstract

The invention provides a method used for preparing light calcium silicate boards from waste silica fume, production cost of calcium silicate boards is reduced, and both economic benefits and social benefits are achieved. The method comprises following steps: A, silica fume collected from different ferroalloy plants is subjected to component analysis, and mixing and combination are carried out based on analysis indexes so that indexes of silica fume obtained via mixing and combination are capable of satisfying production requirements; B, full decomposition of composite fiber is realized using a pulping machine, a thickening agent is dissolved in water so as to obtain an aqueous solution, decomposed fiber and the thickening agent aqueous solution are added into pulping water, an obtained mixed material is stirred to be uniform, weighed silica fume, quartz sand, slaked lime, cement, and coal ash microsphere are added, and a slurry needed by calcium silicate board production is prepared using a mixinghollander, wherein the coal ash microsphere is obtained via pre-wetted treatment; and C, the slurry is subjected to board preparation machine moulding, pressurization, maintenance and sizing, high pressure steaming, drying, sanding, and the like so as to obtain the light calcium silicate boards.

Description

technical field [0001] The invention belongs to the technical field of production of building decoration materials, and in particular relates to the production technology of light calcium silicate boards. Background technique [0002] Micro-silica fume is a fine spherical amorphous SiO2 microbead formed during the smelting process of ferrosilicon or metal silicon, and is now widely used in construction, refractory, chemical and other fields. At present, the application standard of micro-silica fume at home and abroad is determined to be that the SiO2 content is not less than 85%, while the SiO2 content of micro-silica fume recycled by ferroalloy enterprises in Northwest my country is mostly about 75-82%, which cannot meet the use standard, causing a large number of The phenomenon that low-grade micro-silica fume cannot be processed and pollutes the environment has brought huge economic losses and environmental pressure to enterprises and the local area. [0003] Due to the l...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/18C04B18/08C04B14/06
CPCY02W30/91
Inventor 娜仁满都拉
Owner 娜仁满都拉
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