Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of waterproof and breathable synthetic leather and its clean production method

A clean production and synthetic leather technology, applied in the field of synthetic leather, can solve the problems of poor hygienic performance, polluting the environment, the health of on-site operators, and increasing the risk factor of synthetic leather, achieving good air permeability and water vapor permeability, and improving moisture absorption and drainage. Moisture capacity, the effect of improving moisture absorption and dehumidification performance

Active Publication Date: 2016-10-19
江西豪润实业有限公司
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

First, the problem of environmental pollution caused by the solvent-based production system. According to rough calculations, the annual demand for solvent-based resins in my country's traditional synthetic leather industry is more than 2 million tons, which means that about 1.5 million tons of toxic substances volatilize every year. Discharged into the air, such a huge amount of exhaust gas will seriously pollute the environment during the manufacturing process and pose a threat to the health of on-site operators, especially the surrounding areas of the synthetic leather factory are seriously affected
Secondly, because organic solvents are generally flammable and explosive, the use of a large number of organic solvents increases the risk factor of synthetic leather enterprises.
Second, the hygienic performance of the product is poor, and there is a big gap compared with natural leather, so it is difficult to meet the actual application requirements

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A clean production method for waterproof, moisture-wicking and breathable synthetic leather, comprising the following steps:

[0029] (1) In parts by weight, dissolve 1 part of citric acid and 3 parts of tartaric acid with 90 parts of water to form a mixed solution, stir evenly and put it into the dipping tank, the base cloth is soaked in the mixed solution through the dipping tank, and then passed Roll, control the impregnation amount to 60% of the weight of the base cloth, and then pass through an oven and dry under the condition of 115° C. to obtain the pretreated base cloth.

[0030] (2) In parts by weight, add 3 parts of fluororesin emulsion, 0.4 part of tea saponin and 7 parts of water-based color paste into 100 parts of water-based polyurethane, stir well to obtain mixed slurry, and then use physical foaming In the method, the amount of air introduced is controlled to be 25% of the volume of the mixed slurry, and the micro-foamed slurry is obtained after foaming....

Embodiment 2

[0034] A clean production method for waterproof, moisture-wicking and breathable synthetic leather, comprising the following steps:

[0035] (1) In parts by weight, 2 parts of citric acid and 4 parts of tartaric acid are dissolved with 85 parts of water to form a mixed solution, stirred evenly and then loaded into the dipping tank, the base cloth is soaked in the mixed solution through the dipping tank, and then passed Roll, control the impregnation amount to 70% of the weight of the base cloth, and then pass through an oven and dry under the condition of 130° C. to obtain the pretreated base cloth.

[0036] (2) In parts by weight, 5 parts of fluororesin emulsion, 0.2 part of tea saponin and 3 parts of water-based color paste are added to 90 parts of water-based polyurethane, and the mixed slurry is obtained after stirring evenly, and then a physical foaming method is used to In the method, the amount of air introduced is controlled to be 15% of the volume of the mixed slurry,...

Embodiment 3

[0040] A clean production method for waterproof, moisture-wicking and breathable synthetic leather, comprising the following steps:

[0041] (1) In parts by weight, 3 parts of citric acid and 3.5 parts of tartaric acid are dissolved with 80 parts of water to form a mixed solution, stirred evenly and then loaded into the dipping tank, the base cloth is soaked in the mixed solution through the dipping tank, and then passed Roll, control the impregnation amount to 50% of the weight of the base cloth, and then pass through an oven and dry under the condition of 120° C. to obtain the pretreated base cloth.

[0042] (2) In parts by weight, add 4 parts of fluororesin emulsion, 0.8 part of tea saponin and 5 parts of water-based color paste into 80 parts of water-based polyurethane, stir well to obtain mixed slurry, and then use physical foaming In the method, the amount of air introduced is controlled to be 30% of the volume of the mixed slurry, and micro-foamed slurry is obtained aft...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of synthetic leather, and relates to a waterproof exsiccative breathable synthetic leather and a cleaner production method thereof. The method includes the following steps: (1) immersing a base cloth using a mixed liquid of citric acid and tartaric acid, rolling and drying to obtain a pretreated base cloth; (2) adding a certain amount of fluorine resin emulsion, tea saponin and water-based color paste to the aqueous polyurethane, and preparing a micro foaming slurry by a physical mechanical method; (3) producing the waterproof exsiccative breathable synthetic leather by using a micro foam slurry as a coating agent through a release paper transfer coating method. The method all employs environmentally friendly materials and cleaner production processes to obtain synthetic leather with good waterproof exsiccative and breathable performances, greatly improves the health properties and applications of the synthetic leather, and has good prospects.

Description

technical field [0001] The invention relates to the technical field of synthetic leather, in particular to a waterproof, moisture-discharging and breathable synthetic leather and a clean production method thereof. Background technique [0002] Synthetic leather is a composite material that simulates the structure and performance of natural leather and can be used as a substitute for natural leather. Usually, the non-woven fabric impregnated with high molecular polymer is used as the simulated mesh layer, and the microporous polyurethane layer is used to simulate the grain layer. The front and back of the obtained synthetic leather are very similar to leather, and have certain air permeability Artificial leather is closer to natural leather. Widely used in making shoes, boots, bags and ball games. [0003] At present, as far as the development of synthetic leather technology is concerned, there are two main technical bottlenecks hindering the rapid development of the synthe...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): D06N3/14B32B37/26D06M13/207C08L75/04C08L27/12C08J9/04C09D175/04C09D127/12
Inventor 马兴元段月黄玲丁博
Owner 江西豪润实业有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products