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Cable support made of composite materials and method for manufacturing cable support

A cable support and composite material technology, applied in the field of composite materials, can solve the problems of high energy consumption, high cable cost, long cycle, etc., and achieve the effect of high strength and simple and easy preparation method

Inactive Publication Date: 2015-12-16
SUZHOU NETABHAPE COMPOSITE MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Composite materials can also be applied to the cable brackets used for erecting cables. The previous ones were mainly angle iron cable brackets, but the following problems have always existed in the production and use of angle iron cable brackets: 1. Energy consumption in the production process of angle iron cable brackets Large, many processes, long cycle
2. It is easy to rust and corrode, the mechanical bearing capacity is reduced, and the service life is greatly reduced, especially in the environment of subways, tunnels, rainy and humid and coastal salt fog weather
3. The eddy current phenomenon occurs between the cable and the angle iron cable bracket, resulting in the loss of electric energy and the increase of cable cost, which seriously affects the safety of electric power and communication facilities

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A composite cable support, comprising the following raw materials in parts by mass: 25 parts of polyacrylic resin, 10 parts of ethylene-propylene rubber, 15 parts of phenolic resin, 15 parts of carbon fiber, 15 parts of alkali-free glass long fiber, and 8 parts of aluminum hydroxide 2 parts, 2 parts of binder, 5 parts of magnesium hydroxide, 6 parts of talcum powder, 1 part of plasticizer.

[0022] The preparation method of a kind of composite material cable support described above, comprises the following steps:

[0023] (1) Turn on the plastic high-speed mixer, first take polyacrylic resin, phenolic resin, carbon fiber and alkali-free glass long fiber according to the mass ratio, and mix for 1 hour, and the rotating speed of the plastic high-speed mixer is 60r / min;

[0024] (2) Add the remaining raw materials except curing agent, and continue mixing for 1 hour;

[0025] (3) Add curing agent to the material after mixing uniformly in step (2), stir and solidify under n...

Embodiment 2

[0028] A composite cable support, comprising the following raw materials in parts by mass: 30 parts of polyacrylic resin, 12 parts of ethylene-propylene rubber, 18 parts of phenolic resin, 18 parts of carbon fiber, 17 parts of alkali-free glass long fiber, and 10 parts of aluminum hydroxide 4 parts, 4 parts of binder, 7 parts of magnesium hydroxide, 8 parts of talcum powder, 3 parts of plasticizer.

[0029] The preparation method of a kind of composite material cable support described above, comprises the following steps:

[0030] (1) Open the plastic high-speed mixer, take polyacrylic resin, phenolic resin, carbon fiber and alkali-free glass long fiber first according to the mass ratio, and mix for 1 hour, and the rotating speed of the plastic high-speed mixer is 65r / min;

[0031] (2) Add the remaining raw materials except curing agent, and continue mixing for 1 hour;

[0032] (3) Add curing agent to the material after mixing uniformly in step (2), stir and solidify under no...

Embodiment 3

[0035] A composite material cable bracket, comprising the following raw materials in parts by mass: 32 parts of polyacrylic resin, 15 parts of ethylene-propylene rubber, 21 parts of phenolic resin, 19 parts of carbon fiber, 18 parts of alkali-free glass long fiber, and 11 parts of aluminum hydroxide 5 parts, 5 parts of binder, 9 parts of magnesium hydroxide, 10 parts of talcum powder, 4 parts of plasticizer.

[0036] The preparation method of a kind of composite material cable support described above, comprises the following steps:

[0037] (1) Turn on the plastic high-speed mixer, first take polyacrylic resin, phenolic resin, carbon fiber and alkali-free glass long fiber according to the mass ratio, and mix for 1 hour, and the rotating speed of the plastic high-speed mixer is 70r / min;

[0038] (2) Add the remaining raw materials except curing agent, and continue mixing for 1 hour;

[0039] (3) Add curing agent to the material after mixing uniformly in step (2), stir and soli...

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PUM

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Abstract

The invention particularly relates to a cable support made of composite materials and a method for manufacturing the cable support, and belongs to the technical field of composite materials. The cable support made of the composite materials comprises, by weight, 25-40 parts of polyacrylic acid resin, 10-20 parts of ethylene propylene rubber, 15-30 parts of phenol formaldehyde resin, 15-25 parts of carbon fibers, 15-25 parts of alkali-free long glass fibers, 8-20 parts of aluminum hydroxide, 2-10 parts of adhesive, 5-12 parts of magnesium hydroxide, 6-15 parts of talc powder and 1-6 parts of plasticizers. The method includes mixing and stirring the polyacrylic acid resin, the phenol formaldehyde resin, the carbon fibers and the alkali-free long glass fibers with one another; adding the residual materials into the polyacrylic acid resin, the phenol formaldehyde resin, the carbon fibers and the alkali-free long glass fibers and uniformly mixing the residual materials, the polyacrylic acid resin, the phenol formaldehyde resin, the carbon fibers and the alkali-free long glass fibers with one another to obtain mixtures; solidifying the mixtures and then smashing the mixtures to obtain granular materials; arranging the granular materials in molds for the cable support and manufacturing the required cable support by the aid of a hot-press forming process. The cable support and the method have the advantages that the cable support is insulating, fireproof and anticorrosion and is high in strength, and the like.

Description

technical field [0001] The invention belongs to the technical field of composite materials, and in particular relates to a composite material cable support and a preparation method thereof. Background technique [0002] Composite materials are materials with new properties composed of two or more materials with different properties through physical or chemical methods. Various materials learn from each other in terms of performance and produce synergistic effects, so that the comprehensive performance of the composite material is better than that of the original constituent materials to meet various requirements. The matrix materials of composite materials are divided into two categories: metal and non-metal. Commonly used metal substrates are aluminum, magnesium, copper, titanium and their alloys. Non-metallic substrates mainly include synthetic resin, rubber, ceramics, graphite, carbon, etc. Reinforcement materials mainly include glass fiber, carbon fiber, boron fiber, ...

Claims

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Application Information

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IPC IPC(8): C08L33/00C08L23/16C08L61/06C08K13/04C08K7/06C08K7/14C08K3/22C08K3/34
Inventor 刘莉王爽邱晶刘晓东黄明明
Owner SUZHOU NETABHAPE COMPOSITE MATERIALS