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Surface treatment method for powdered metal material

A metal material and surface treatment technology, applied in grain processing, metal processing equipment, transportation and packaging, etc., can solve the problems of low strength, loss of simplicity, mechanical parts are not durable and practical, and achieve the effect of avoiding the danger of dust explosion

Active Publication Date: 2016-02-17
FUJI KIHAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the sintered metal obtained by sintering the powdered metal material tends to have low density and low strength compared with the case of melting molding due to the generation of residual pores, etc. There are many practical situations
[0004] Therefore, a process called "sinter forging" in which the obtained sintered metal is forged is also performed for the purpose of removing such residual pores that lead to low density and low strength. The parts manufactured by simple three-dimensional shape further need to be processed by sintering and forging, and the advantages of simplicity will be lost

Method used

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  • Surface treatment method for powdered metal material
  • Surface treatment method for powdered metal material
  • Surface treatment method for powdered metal material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0093] The surface treatment method of the present invention was implemented on a powder of stainless steel (product corresponding to SUS304: #80) which is a powdery metal material. The treatment conditions are shown in Table 1 below.

[0094] [Table 1]

[0095] Processing conditions in embodiment 1 (SUS304)

[0096]

[0097] Drop 10kg of stainless steel powder into the material cage located in the processing chamber of the spray processing device, and drop 20kg of stainless steel powder into the recovery tank. With the conditions shown in the above table 1, carry out continuous 3 hours to transfer the stainless steel powder in the recovery tank from the spray nozzle to the Treatment of spraying in the feeding cage.

[0098] As a result of the above treatment, the oxide scale of the treated stainless steel powder is removed, and the surface becomes clean, and the hardness of the stainless steel powder that was 250-350HV before treatment increases to 450-550HV after treatm...

Embodiment 2

[0101] The surface treatment method of the present invention was implemented on a powdered high-speed tool steel (SKH equivalent product: #150) which is a powdery metal material. The treatment conditions are shown in Table 2 below.

[0102] [Table 2]

[0103] Processing conditions in Example 2 (powder high-speed tool steel: products equivalent to SKH)

[0104]

[0105] Put 10kg of powdered high-speed tool steel into the material cage located in the processing chamber of the blasting processing device, and put 10kg of powdered high-speed tool steel into the recovery tank. With the conditions shown in the above table 2, the powder in the recovery tank is continuously processed for 5 hours. Tool steel is sprayed from the spray nozzle into the cage.

[0106] As a result, the hardness of the powder high speed tool steel which was 650 to 750 HV before the treatment rose to 900 to 1000 HV after the treatment.

[0107] Also, the scale of the treated powder high-speed tool steel ...

Embodiment 3

[0109] The surface treatment method of the present invention was implemented on a powder of alloy steel for machine structure (product corresponding to SCM: #150), which is a powdery metal material. The treatment conditions are shown in Table 3 below.

[0110] [table 3]

[0111] Example 3 Processing Conditions in Powder of Alloy Steel for Machine Structures (Products Corresponding to SCM)

[0112]

[0113] Put 10kg of powder of alloy steel for mechanical structure into the material cage in the processing chamber of the spray processing device, and put 10kg of powder of alloy steel for mechanical structure into the recovery tank, and carry out the grinding for 5 hours continuously under the conditions shown in the above table 3. The mechanical structure in the recovery tank is treated by spraying alloy steel powder from the spray nozzle toward the cage.

[0114] As a result, the hardness of the alloy steel powder for machine structure, which was 150 to 200 HV before the tr...

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Abstract

Provided is a surface treatment method for safely, simply and quickly improving a powdered metal material to be used as a material in powder metallurgy, thermal spraying, or the like. The present invention involves: using a blast-machining device equipped with a dust collection means for spraying a spray powder and compressed air inside a work space and causing the same to collide with a collidable object, and removing and recovering dust by aspirating the interior of the work space; performing a blast treatment for repeatedly causing collisions at a spraying speed of 100-300 m / sec between a powdered metal material having an average particle diameter of 10-200[mu]m, and a medium material having a hardness equal to or greater than that of the powdered metal material; and detaching a surface oxide from the powdered metal material, and forming a fine-grain region which is near the surface of the powdered metal material and has a finer grain size than that of the center section thereof. The sintered metal obtained by sintering the powdered metal material subjected to the surface treatment has a concordant composition in which the fine-grain region and the large-grain region are concordantly arranged, and exhibits a balance of high ductility and high strength.

Description

technical field [0001] The present invention relates to a method for surface treatment of powdered metal materials. More specifically, the present invention relates to a method for the production of metal products using metal powder or the formation of coatings such as powder metallurgy such as sintering or spraying. The surface treatment method of the powdered metal material of the material. Background technique [0002] As a kind of powder metallurgy, "sintering" which obtains sintered metal by heating and solidifying the aggregate of powdered metal materials at a temperature lower than the melting point is widely used in the manufacture of various mechanical parts such as gears. Especially in recent years, it has also been proposed Using powdered metal materials as the modeling material in 3D printers, it is also proposed to irradiate laser beams or electron beams on powdered metal materials in a specific pattern for sintering, so that metal materials can be directly used...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/00B22F7/06B24C1/00B22F1/14B22F1/142
CPCB22F2009/044B22F2009/045B22F2207/13B22F2998/10B22F1/142B22F1/00B22F1/14B22F9/082B02C19/06B24C1/00C21D8/0205B22F2301/052B22F2301/10B22F2301/35B22F2999/00
Inventor 宫坂四志男
Owner FUJI KIHAN CO LTD