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A kind of preparation method of organic fiber reinforced carbon cloth/resin composite material

A technology of resin composite materials and organic fibers, applied in the field of materials, can solve the problems of rare and rare, and achieve the effects of improved interface bonding, stable structure, and good impact resistance

Active Publication Date: 2017-07-14
广东德晴复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

So far, the research on carbon cloth friction materials has mainly focused on four aspects: resin content and type, fiber surface treatment and modification, carbon cloth weaving and structure, and nano / micro particle reinforcement, but most of its application environments are dry at present. Friction conditions, there are few reports on its application in wet friction conditions

Method used

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  • A kind of preparation method of organic fiber reinforced carbon cloth/resin composite material
  • A kind of preparation method of organic fiber reinforced carbon cloth/resin composite material
  • A kind of preparation method of organic fiber reinforced carbon cloth/resin composite material

Examples

Experimental program
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Effect test

Embodiment 1

[0031] Step 1: Take 3g of cashew nut shell oil-modified phenolic resin, dissolve it in 100ml of absolute ethanol to obtain a resin solution with a concentration of 30g / L, let it stand for 24 hours, and seal it for preservation after the resin is fully dissolved to obtain solution A;

[0032] Step 2: put 0.05g of aramid fiber into the deflagger, add 100ml of water to deflagrate for 120 minutes, and obtain a uniformly dispersed aramid fiber solution B with a concentration of 0.5g / L, wherein the speed of the deflaker is 600r / min;

[0033] Step 3: Soak the carbon cloth in acetone for 48 hours, then sonicate it in ethanol for 1 hour, and dry it for later use. The weaving density of the carbon cloth is 12K, and the weaving structure is plain weave;

[0034] Step 4: Spread the cleaned carbon cloth as filter paper on the bottom of the funnel, then pour the aramid fiber solution B into the funnel for suction filtration, and then dry the filtered carbon cloth to obtain sample C, of ​​wh...

Embodiment 2

[0044] Step 1: Take 2g of cashew nut shell oil modified phenolic resin, dissolve it in 100ml of absolute ethanol to obtain a resin solution with a concentration of 20g / L, let it stand for 30 hours, and seal it for preservation after the resin is fully dissolved to obtain solution A;

[0045] Step 2: Put 0.1g of polyester fiber into a deflagging machine (model XQ-JK), add 200ml of water to decompose for 100 minutes, and then go through beating to obtain a uniformly dispersed polyester fiber solution B with a concentration of 0.5g / L. The speed of the machine is 800r / min;

[0046] Step 3: Soak the carbon cloth in acetone for 36 hours, then sonicate it in ethanol for 40 minutes, and dry it for later use. The weaving density of the carbon cloth is 12K, and the weaving structure is plain weave;

[0047] Step 4: Spread the cleaned carbon cloth as filter paper on the bottom of the funnel, then pour the polyester fiber solution B into the funnel for suction filtration, and then dry th...

Embodiment 3

[0051] Step 1: Take 2.5g of cashew nut shell oil modified phenolic resin, dissolve it in 100ml of absolute ethanol to obtain a resin solution with a concentration of 25g / L, let it stand for 28 hours, and seal it for preservation after the resin is fully dissolved to obtain solution A;

[0052] Step 2: Put 0.2g of acrylic fibers into a deflagging machine (model TD15-A), add 200ml of water to decompose for 80 minutes, and then go through beating to obtain a uniformly dispersed acrylic fiber solution B with a concentration of 1g / L. The rotating speed is 650r / min;

[0053] Step 3: Soak the carbon cloth in acetone for 40 hours, sonicate it in ethanol for 50 minutes, and dry it for later use. The weaving density of the carbon cloth is 12K, and the weaving structure is plain weave;

[0054] Step 4: Spread the cleaned carbon cloth as filter paper on the bottom of the funnel, then pour the acrylic fiber solution B into the funnel for suction filtration, and then dry the filtered carbo...

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Abstract

A preparation method of an organic fiber reinforced carbon cloth / resin composite material comprises the following steps: dissolving resin in anhydrous ethanol to obtain a solution A, and disintegrating organic fibers to obtain a solution B; tiling a clean carbon cloth on a funnel, pouring the solution B into the funnel, carrying out pumping filtration, and drying to obtain a sample sheet C; and adding the resin in the solution A into the sample sheet C, carrying out air drying, and carrying out hot pressing forming in a vulcanizer to obtain the organic fiber reinforced carbon cloth / resin composite material with excellent friction performances and mechanical performances. The organic fibers are added to a carbon cloth / resin composite material as a reinforcement to prepare a carbon cloth wet friction material. The low density, high elasticity, good corrosion resistance, good impact resistance, good fatigue resistance, good wear resistance and other characteristics of the organic fibers are well fused into the carbon cloth composite material, and excellent combination of the organic fibers and the resin is also used, so the interface combination among all components is obviously improved, and the structure stability of the carbon cloth friction material is improved.

Description

technical field [0001] The invention belongs to the field of materials, and in particular relates to a method for preparing an organic fiber reinforced carbon cloth / resin composite material. Background technique [0002] Wet friction materials refer to friction materials that work in lubricating media (mainly lubricating oil), and are mainly used in wet transmission systems such as automatic transmissions, differentials, torque managers and synchronizers. On the one hand, this type of material needs to withstand harsh working conditions such as high-speed shearing and compression, friction, high-temperature impact, and high-temperature lubricating oil erosion; on the other hand, the wet transmission system mainly adopts a multi-disk structure with compact space, and the friction plates are rings. Shape, composed of friction material and core plate, the thickness of friction material is only 0.40-2.00mm. [0003] Wet friction materials mainly include cork rubber-based fricti...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L61/14C08L77/10C08L67/00C08L33/20C08L47/00C08L23/06C08L101/00C08L97/02C08L1/02C08L101/02C08L79/04C08L63/00C08K7/06C08J5/04C09K3/14
CPCC08J5/045C08J5/046C08J2300/00C08J2300/10C08J2347/00C08J2361/14C08J2363/00C08J2423/06C08J2433/20C08J2467/00C08J2477/10C08J2479/04C08J2497/02C08L47/00C08L61/14C08L63/00C08L101/00C08L101/02C08L2205/03C08L2205/16C09K3/14C08L77/10C08K7/06C08L67/00C08L33/20C08L23/06C08L97/02C08L1/02C08L79/04
Inventor 黄剑锋李文斌费杰刘艳云曹丽云欧阳海波李翠艳孔新刚
Owner 广东德晴复合材料有限公司