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Preparation method of silicone rubber sponge

A silicone rubber and sponge technology, applied in the field of silicone rubber sponge, can solve the problems of uneven foam density, thick skin, harmful environment, etc., and achieve the effect of excellent mechanical properties, small and uniform cells, and simple crosslinking method

Inactive Publication Date: 2016-04-13
CHANGZHOU JUNCHENG MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem mainly solved by the present invention: the decomposition of the chemical foaming agent used in the preparation process of the traditional silicone rubber sponge will produce toxic by-products harmful to the environment, and the density of the foam is uneven and the skin is thick, while the commonly used peroxidized When cross-linking with vulcanizing agent, a large number of small molecules remain in the rubber compound, which is easy to cause yellowing of silicone rubber and shorten the service life. A preparation method of silicone rubber sponge is provided. First, add rosin and trotter horn Alkaline saponification mixed solution, then mixed with bone glue solution to get rosin protein glue foaming solution, mixing organic silicon rubber raw material, white carbon black and nano-silica, after mixing, put it in a flat vulcanizer for radiation cross-linking vulcanization After processing, transfer it to a double-roll mill, add rosin protein glue foaming liquid and hydrogen-containing silicone oil to foam to obtain a silicone rubber sponge compound, and finally extrude and granulate to obtain a silicone rubber sponge, which is prepared by the present invention Biological foaming agent is odorless, non-toxic, non-polluting, low heat generation when decomposed and stable in storage. It adopts radiation cross-linking vulcanization treatment, so that the silicone rubber material can obtain an appropriate degree of cross-linking, and the prepared silicone rubber sponge has small cells. Uniform, adding silica can reduce the cell diameter of silicone rubber, enhance tensile strength and reduce compression set

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0020] First, weigh 20g of rosin and 10g of pig's trotter horn respectively, put them into a stone mortar, mash them with a stone pestle, mix the crushed rosin and trotter horn fragments, put them into a corundum mortar, and grind them into powder to obtain a mixed powder for later use. Then measure 1L of caustic soda solution with a concentration of 1mol / L, heat it to boiling, slowly add 30g of mixed powder under constant stirring, and continue to boil for 2 hours to obtain a saponified mixed solution; weigh 5g of bone glue and pour it into 100mL of distilled water at a temperature of 50°C Soak in water for 20 hours to form a bone glue solution, then drop 50mL of bone glue solution into the saponification mixture drop by drop, control the dropping speed so that the dropwise addition is completed within 20 minutes, raise the temperature of the water bath to 60°C and keep stirring for 1 hour to obtain a rosin protein glue foaming solution , set aside; respectively add 500g of si...

example 2

[0025]First weigh 25g of rosin and 13g of pig's trotter horn and put them into a stone mortar, mash them with a stone pestle, mix the crushed rosin and trotter horn fragments, put them into a corundum mortar, and grind them into powder to obtain a mixed powder for later use. Then measure 1.5L of caustic soda solution with a concentration of 1mol / L, heat it to boiling, slowly add 35g of mixed powder under constant stirring, and continue to cook for 3 hours to obtain a saponified mixed solution; weigh 8g of bone glue and pour it into 150mL at a temperature of 55°C Soak in distilled water for 22 hours to form a bone glue solution, then drop 75mL of the bone glue solution into the saponification mixture drop by drop, control the dropping speed so that the addition is completed within 25 minutes, heat the water bath to 65°C and keep stirring for 1.5 hours to obtain the rosin protein glue. Soak the liquid and set aside; add 550g of silicone rubber raw material, 15g of white carbon bl...

example 3

[0030] First weigh 30g of rosin and 15g of pig's trotter horn and put them into a stone mortar, mash them with a stone pestle, mix the crushed rosin and pig's trotter horn fragments, put them into a corundum mortar and grind them into powder, and get the mixed powder for later use. Then measure 2L of caustic soda solution with a concentration of 1mol / L, heat it to boiling, slowly add 40g of mixed powder under constant stirring, and continue to cook for 4 hours to obtain a saponified mixed solution; weigh 10g of bone glue and pour it into 200mL of distilled water at a temperature of 60°C Soak in water for 24 hours to form a bone glue solution, then drop 100mL bone glue solution into the saponification mixture drop by drop, control the dropping speed so that the addition is completed within 30 minutes, heat the water bath to 70°C and keep stirring for 2 hours to obtain a rosin protein glue foaming solution , set aside; respectively add 600g of silicone rubber raw material, 20g of...

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Abstract

The invention discloses a preparation method of a silicone rubber sponge, and belongs to the field of silicone rubber sponges. The preparation method includes the steps that alkali is added in rosin and pig's hooves to obtain a saponified mixed solution, the saponified mixed solution is then mixed with a bone glue solution to obtain a rosin albumin glue foaming solution, raw organic silicon rubber, white carbon black and nano-silica are subjected to mixing, then placed in a press vulcanizer for radiation crosslinking vulcanization and then transferred into a double-roll open mill, the rosin albumin glue foaming solution and hydrogen-containing silicone oil are added for foaming to obtain a silicone rubber sponge rubber material, and finally extrusion and granulation are carried out to obtain the silicone rubber sponge. The biological foaming agent prepared through the method is free of undesirable odors, toxins and pollution, emits little heat when decomposed and has storage stability; through radiation crosslinking vulcanization, the silicone rubber material has a proper crosslinking degree, and cells of the prepared silicone rubber sponge are small and uniform; by adding white carbon black, the cell diameter of silicone rubber can be reduced, the tensile strength can be improved, and the compression set can be reduced.

Description

technical field [0001] The invention discloses a preparation method of a silicone rubber sponge, which belongs to the field of silicone rubber sponges. Background technique [0002] Silicone rubber has typical polysiloxane properties, the main chain is composed of repeated Si-O bonds, and the combination is very firm, making silicone rubber heat-resistant, weather-resistant, oxidation-resistant, flame-retardant, radiation-resistant and physiologically inert. The use of foaming method can improve the compressibility of silicone rubber and reduce production costs. The foamed silicone rubber sponge not only has a lower density, but also has excellent shock absorption, sound insulation, and heat insulation. It is widely used in aerospace, electronic and electrical, automotive, construction, instrumentation, medical and health industries, etc. . Rubber sponge extrusion molding is a continuous molding method with a high degree of automation, which is characterized by high effici...

Claims

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Application Information

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IPC IPC(8): C08L83/04C08L83/05C08L93/04C08L89/04C08L89/00C08K3/36C08J9/04B29C47/92B29C35/08B29C48/92
CPCC08L83/04B29C35/0866B29C48/92B29C2035/0877B29C2948/92704C08J9/0061C08J9/04C08J2205/044C08J2383/04C08K2201/011C08K2201/014C08L2203/14C08L2205/02C08L2205/025C08L2205/035C08L93/04C08L89/04C08L89/00C08K3/36
Inventor 裴俊王志慧林大伟
Owner CHANGZHOU JUNCHENG MACHINERY
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