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Molding method for laminated mold

A casting mold and sand layer technology, which is applied to casting molding equipment, casting molds, and casting mold components, can solve problems such as temperature difference, need for secondary roasting, and easy generation of internal stress, etc. The effect of secondary roasting

Active Publication Date: 2016-04-13
ASAHI YUKIZAI KOGYO CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, even if the occurrence of warpage can be improved, there is a problem that internal stress is easily generated due to a temperature difference in the sand layer due to the presence or absence of laser irradiation, and secondary firing is required to relax the stress.

Method used

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  • Molding method for laminated mold
  • Molding method for laminated mold
  • Molding method for laminated mold

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0092] Hereinafter, some examples of the present invention are shown to explain the present invention more specifically, but the present invention is of course not limited by the description of such examples. In addition, it should be understood that in the present invention, in addition to the following examples, and furthermore, in addition to the above-mentioned specific descriptions, as long as they do not deviate from the spirit of the present invention, various changes, corrections, improvements, etc. can be added based on the knowledge of those skilled in the art. . In the following examples and comparative examples, the measurement of the flexural strength and the confirmation test of nozzle clogging were performed as follows.

[0093] - Flexural strength (N / cm 2 ) Determination -

[0094] Using a test piece having a size of 30 mm in width×10 mm in height×85 mm in length, the breaking load was measured using a measuring device (manufactured by Takachiho Seiki Co., Lt...

manufacture example 1

[0101] As the refractory aggregate, commercially available spherical artificial sand for foundry, namely LUNAMOS #50 (trade name: manufactured by Kao Corporation), was prepared, and as a water-soluble binder, a commercially available alkaline resole aqueous solution: HPR830 was prepared. (A brand name: manufactured by Asahi Organic Material Industry Co., Ltd.).

[0102] Next, the above-mentioned LUNAMOS #50 heated to a temperature of about 120° C. was put into a Shinagawa-type universal mixer (5DM-r type) (manufactured by Dalton Co., Ltd.), and then calculated in terms of solid content with respect to 100 parts by mass of LUNAMOS #50. The basic resole aqueous solution was further added in a ratio of 3.0 parts by mass, and kneaded for 50 seconds to evaporate water, while stirring and mixing until the sand lumps were disintegrated. After that, 0.1 part by mass of calcium stearate was added, mixed for 10 seconds, and then taken out to obtain dry coated sand A with free flow at no...

manufacture example 2

[0104] As the refractory aggregate, commercially available spherical artificial sand for foundry, that is, LUNAMOS#50 (trade name: manufactured by Kao Corporation), was prepared, and as a water-soluble binder, commercially available sodium silicate No. 2 (trade name: : A sodium silicate aqueous solution obtained by Fuji Chemical Co., Ltd.).

[0105] Next, the above-mentioned LUNAMOS #50 heated to a temperature of about 120° C. was put into a Shinagawa-type universal mixer (5DM-r type) (manufactured by Dalton Co., Ltd.), and then calculated in terms of solid content with respect to 100 parts by mass of LUNAMOS #50. The above-mentioned sodium silicate aqueous solution was further added in a ratio of 1.0 parts by mass, kneaded for 3 minutes to evaporate the water, and on the other hand, stirred and mixed until the sand block disintegrated, and then taken out to obtain a free-flowing product at room temperature. dry coated sand B.

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Abstract

Provided is a laminated molding method for a mold such that relatively easy formation is possible by means of a production machine, it is possible to effectively suppress the occurrence of odors, and nozzle clogging does not arise even during long-term use. A molded body (14) is obtained that is a laminated mold having a target 3D shape by means of laminating / integrating mold layers (12) formed sequentially by repeating a desired number of repetitions of a mold layer formation step such that coated sand (3) resulting from coating a refractory aggregate with a water-soluble binder is supplied onto a table (2) disposed within a vessel-shaped frame (1), the result is spread flat and thin in a manner so as to have a uniform thickness by means of an extension member (6) thus forming a sand layer (7), then the surface of the sand layer (7) is covered by a mask (8), an aqueous medium (11) is scattered by means of a mister (10) at portions to be hardened, and furthermore the portions of the sand layer (7) at which the aqueous medium (11) was scattered are heated by means of a heater (13), thus hardening / curing a mold layer (12) having a target shape.

Description

technical field [0001] The present invention relates to a molding method of a laminated casting mold, and in particular to a sand casting mold that repeatedly forms thin sand layers, solidifies each layer into a predetermined shape, and then laminates and integrates the solidified sand layers to form a target shape. The method for styling. Background technique [0002] Conventionally, as a molding method of a casting mold using a stack of a plurality of sand layers, for example, a method such as Figure 8 A molding method of a sand casting mold using a lamination method as shown (refer to Patent Document 1). This method includes the following steps: a sand layer forming step of spreading resin-coated sand (resin-coated sand) to form a thin sand layer; and a curing step of curing a predetermined part of the thinly layered sand layer by irradiating laser light. Here, one layer of the sand mold is formed, and these steps are repeated sequentially, and solidified sand layers co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/02B22C1/00B22C1/10B22C1/18B22C1/22B22C9/12
CPCB22C9/02B22C9/12B33Y10/00B22C1/162B22C1/165B22C1/167B33Y70/00B33Y80/00B22C9/123
Inventor 田中雄一郎
Owner ASAHI YUKIZAI KOGYO CO LTD