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Method for preparing roll ring for rolling mill and roll ring prepared by the method

A roll ring and rolling mill technology, applied in the field of rolling mill equipment preparation, can solve problems such as high brittleness, affecting rolling quality, and low wear resistance, achieve high hardness and wear resistance, good interface bonding, and reduce rolling costs Effect

Active Publication Date: 2017-06-06
ADVANCED TECHNOLOGY & MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the cemented carbide roll ring prepared by the powder metallurgy method has the characteristics of high hardness and good wear resistance, but the preparation cost of this kind of roll ring is high and the brittleness is high. During use, it will peel off and affect the rolling effect. Manufacturing quality
The high-speed steel roller ring prepared by centrifugal casting method has a simple preparation process and less equipment investment, so the preparation cost is low, but due to the large difference in the density of alloy elements and corresponding carbides, serious segregation will occur during centrifugal casting , leading to the lower wear resistance of the prepared high-speed steel roll ring, which consumes a lot during use, which affects rolling efficiency and rolling cost
It can be seen that the existing roll rings either have high manufacturing cost and high brittleness, which affects the rolling quality; or have low wear resistance, which affects the rolling efficiency and rolling cost.

Method used

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  • Method for preparing roll ring for rolling mill and roll ring prepared by the method
  • Method for preparing roll ring for rolling mill and roll ring prepared by the method
  • Method for preparing roll ring for rolling mill and roll ring prepared by the method

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preparation example Construction

[0027] Below, combine Figure 1-4 The method for preparing roll rings for rolling mills of the present invention is described in detail, and the preparation method includes the following steps:

[0028] Step 1, preparing the roll ring base and roll ring wrapping

[0029] Such as figure 1 and 3 As shown, the roll ring 1 includes a roll ring base 11 and a working layer 12 , and the working layer 12 is located outside the roll ring base 11 . Among them, the roller ring base 11 is an annular cylinder, and is preferably made of high-quality carbon structural steel, which is often referred to as No. 45 steel by those skilled in the art. No. 45 steel has good comprehensive mechanical properties, is easy to cut, and is economical and practical. The annular cylinder refers to a cylinder whose cross section is an annular surface. The working layer 12 fits and covers the outer wall of the ring base 11 , and the outer wall of the working layer 12 is provided with a rolling groove 121 ...

Embodiment 1

[0039] Prepare the roll ring base and the roll ring cover, and place the roll ring base in the roll ring cover, and the powder particle size of the alloy powder filled into the roll ring cover is 50 μm, the chemical composition and the weight percentage of each chemical composition The order is: 2.5% carbon, 5.0% chromium, 1.5% molybdenum, 10.0% vanadium, 0.8% silicon, 0.5% manganese, and the rest is Fe. After the alloy powder filling is completed, the top cover is placed on the top of the powder loading channel after the alloy powder is vibrated, and the sealing connection is carried out by argon arc welding. Next, place the roll ring wrapper with the roll ring matrix and alloy powder inside it in a degassing furnace to heat and vacuumize it. When the temperature reaches 450°C and the vacuum degree reaches 2×10 -3 Pa, keep the temperature and vacuum constant for 2 hours to complete the degassing and heat preservation treatment. Then put the roller ring wrapper with built-in ...

Embodiment 2

[0042] Prepare the roll ring base and the roll ring cover, and place the roll ring base in the roll ring cover, and the powder particle size of the alloy powder filled into the roll ring cover is 100 μm, the chemical composition and the weight percentage of each chemical composition In order: 2.2% carbon, 4.5% chromium, 1.2% molybdenum, 9.0% vanadium, 1.0% silicon, 0.8% manganese, and the rest is Fe. After the alloy powder filling is completed, the alloy powder is vibrated and the top cover is placed on the top of the powder loading channel, and the sealing connection is carried out by argon arc welding. Next, place the roll ring wrapper with the roll ring matrix and alloy powder inside it in a degassing furnace to heat and vacuumize it. -3 Pa, keep the temperature and vacuum constant for 5 hours to complete the degassing and heat preservation treatment. Then put the roller ring jacket with built-in roller ring matrix and alloy powder in a hot isostatic pressing furnace for t...

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Abstract

The invention relates to the field of preparation of rolling mill equipment, in particular to a preparation method of a roll collar for a rolling mill and aims to improve the rolling quality and the rolling efficiency of a wire and rod rolling mill and reduce rolling costs. The preparation method comprises steps as follows: a roll collar base body and a roll collar sleeve are prepared, the roll collar base body is arranged between the inner side wall and the outer side wall of an annular cylinder of the roll collar sleeve, a powder accommodating channel is located above an accommodating cavity in the roll collar sleeve, compaction operation is performed after the alloy powder is injected, and a top cover is mounted at the top of the powder accommodating channel; the roll collar sleeve with the roll collar base body and the alloy powder inside is put into a degassing furnace to be vaccumized and subjected to degassing thermal insulation and then is put into a hot isostatic pressure furnace for hot isostatic pressure treatment; the roll collar is obtained after the roll collar sleeve is removed, and the roll collar is sequentially subjected to annealing treatment, quenching treatment and tempering treatment. The roll collar prepared with the method has better wear resistance and long service life, and the thickness of a work layer is uniform.

Description

technical field [0001] The invention relates to the field of preparation of rolling mill equipment, in particular to a method for preparing roll rings for rolling mills. Background technique [0002] Roller rings are key components in wire and bar mills for rolling wire and bars. In the rolling process, the surface of the roller ring needs to withstand high temperature and high pressure. Therefore, in order to reduce the consumption of the roller ring in production, not only the roller ring must have good fracture resistance, but the surface of the roller ring must also have Good red hardness, wear resistance and high hardness. With the increase of rolling speed, the working environment of the roll ring is more severe, and the performance requirements for the roll ring are also correspondingly increased, that is, the roll ring is required to have higher wear resistance, hardness, toughness and strength in a high temperature environment. It can be seen that the performance ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B27/03B23P15/00B22F3/15B22F7/08C22C37/10C22C37/06B22F1/00C21D1/25C21D1/26
CPCB21B27/035B22F1/0003B22F3/15B22F7/062B23P15/00C21D1/25C21D1/26C22C37/06C22C37/10
Inventor 车洪艳厉鑫洋王铁军林同伟孙继洲陈伟
Owner ADVANCED TECHNOLOGY & MATERIALS CO LTD
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