Synthetic polyurethane elastomer with unique morphology for use in subsea pipeline insulation
A composite polyurethane and elastomer technology, which is applied in the direction of heat insulation protection pipelines, pipeline protection, heat exchange equipment, etc., can solve the problems of lower substrate exposure, loss of heat insulation efficiency, etc.
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example 1
[0076] Example 1 and Comparative Samples A and B
[0077] Polyol A is a nominally trifunctional polyether made by adding propylene oxide to a trifunctional initiator followed by ethylene oxide. Polyol A contains about 15% by weight ethylene oxide. It contains mainly primary hydroxyl groups and has a hydroxyl equivalent weight of about 2050. Polyol A contained about 90 μg / g of terminal unsaturation.
[0078] The organomercury catalyst was commercial grade phenylmercury neodecanoate.
[0079] Zn catalysts are zinc carboxylates which contain some species with Zn-O-Zn bonds. It also contains not more than 0.1% by weight of other metal carboxylates.
[0080] The Zn / Zr catalyst is a mixture of about 99.25% zinc carboxylate and 0.74% zirconium carboxylate. Some carboxylate species have M-O-M bonds where M represents a metal, ie Zn or Zr.
[0081] The microspheres are 3M grade S38HS glass microspheres.
[0082] Polyisocyanate A is a modified MDI with an isocyanate equivalent we...
example 2
[0099] 62.5 g of polyol A were reacted with 45.5 g of polyisocyanate A under nitrogen until the isocyanate content was reduced to about 8% by weight. To the resulting prepolymer was added glass microspheres, yellow pigment, catalyst and defoamer in the amounts as set forth in Table 3.
[0100] table 3
[0101] Element parts by weight prepolymer 325.6 Zn / Zr Catalyst / Acetylacetone 0.10 / 0.4 Defoamer 0.06 glass microspheres 73.2 pigment 0.64
[0102] Then 400 parts of the prepolymer mixture were mixed with 30.9 parts of 1,4-butanediol. A portion of the resulting mixture was poured into a mold preheated to 50° C. and cured in the mold at said temperature for 2 hours. Samples were removed for microscopic examination. Micrograph formation of samples Figure 8 . Such as Figure 8 Visible in, similar to figure 2 For those morphological domains of the mercury-catalyzed elastomer shown in , the sample contained smaller discrete morpho...
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