Top thermal insulation device suitable for anode baking furnace

A technology of anode roasting furnace and heat preservation device, which is applied in the direction of furnace crown/roof, improvement of process efficiency, improvement of energy efficiency, etc. It can solve the problems of poor sealing of furnace chamber, lower fuel utilization rate, poor integrity, etc., and reduce heat capacity Effect

Active Publication Date: 2016-08-17
CENT SOUTH UNIV
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

At present, there are mainly the following problems: ①The anode roaster occupies a large area, and generally requires an independent factory building with a roof; ②After the roaster has been in operation for more than 4 years, the furnace chamber is not well sealed, and the air leakage coefficient is high, resulting in a 15% reduction in fuel utilization. % or more, and affect product quality; ③Part of the coal tar pitch smoke cannot be fully burned in the flue, and is discharged with the roasting flue gas, resulting in increased energy consumption and increased pollution; High energy consumption and high resource consumption; ⑤The temperature at the top of the anode roasting furnace is too high, the production and maintenance environment is difficult, the heat loss is large, and the energy consumption is high
[0005] For the large heat loss and high energy consumption at the top of the roaster
At present, there are five commonly used insulation methods: the first is the ring-type roaster furnace cover before 2005, which is basically made of refractory lightweight clay bricks. Most domestic carbon companies are still using it today. Its advantages It is low cost and easy to construct, but the disadvantage is that the thermal conductivity of refractory bricks is high, and it increases with the temperature of the furnace room. During long-term high-temperature use, the refractory bricks shrink and deform, and gaps appear between each other, resulting in The negative pressure loss is large, and the heat loss is large, resulting in excessive waste of energy
The second is that after 2005, with the development and application of new materials and technologies, the ring-type roasting furnace covers of newly-bui

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  • Top thermal insulation device suitable for anode baking furnace
  • Top thermal insulation device suitable for anode baking furnace
  • Top thermal insulation device suitable for anode baking furnace

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Embodiment Construction

[0028] The specific implementation manner of the present invention will be described in detail below in conjunction with the accompanying drawings.

[0029] Such as figure 1 and image 3 As shown, the semi-open cavity of the square semi-enclosed radiation-proof enclosure 1 is evenly and tightly filled with the internal filling insulation material 2, and a semi-open insulation cavity 4 is constructed at the open end of the internal filling insulation material 2 , the square semi-enclosed radiation-proof shell 1 is provided with a K-type thermocouple 5 and the measuring head of the K-type thermocouple 5 is in the heat preservation cavity 4, and the K-type thermocouple 5 is fixed at the center point of the space of the heat preservation cavity 4 , on the inner surface of the square semi-enclosed radiation-proof enclosure 1, four cylindrical feet 3 for fixing are installed.

[0030] Such as figure 2 and Figure 4 As shown, the semi-open cavity of the square semi-enclosed radi...

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Abstract

The invention discloses a top thermal insulation device suitable for an anode baking furnace. An inner filling thermal insulation material (2) is arranged in a semi-open type cavity of a half-surrounded type radiation protection housing; in addition, a semi-open thermal insulation cavity (4) is formed in the opening surface end of the inner filling thermal insulation material (2); a thermocouple is arranged on the half-surrounded type radiation protection housing; in addition, a measuring head of the thermocouple is arranged in the semi-open thermal insulation cavity (4); and landing legs are installed on the inner surface of the half-surrounded type radiation protection housing. When normally running, the top thermal insulation device is fixed to the outer surface of the top part of a high-temperature region of the anode baking furnace, the thermocouple can continuously collect temperature data of the top part of the baking furnace, a worker can detect the running condition of the furnace body through the collected data and a top part observation hole, the thermal insulation device can also be simply and rapidly disassembled from the top part, and a maintainer is convenient to carry out overhauling and maintenance. The top thermal insulation device also has the advantages of long service life, small running and maintenance workload and low running cost and is suitable for being used as an external thermal insulation device for the high-temperature region of the anode baking furnace.

Description

technical field [0001] The invention relates to a heat preservation device, in particular to an external heat preservation device for the top (including a roasting area, a preheating area, and other areas) of a roasting furnace (including a ring type roasting furnace, a sintered box type roasting furnace, and a single chamber furnace). Background technique [0002] Metal aluminum has excellent physical and chemical properties and plays an increasingly important role in today's society. The use of aluminum and aluminum alloys has penetrated into various important fields of national economic construction. According to statistics, there are currently more than 100 electrolytic aluminum production enterprises in my country, and their production capacity ranks first in the world. It has made great contributions to the rapid development of my country's national economy. The quality of the anode (also known as carbon anode, anode carbon block, anode for short) directly affects the ...

Claims

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Application Information

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IPC IPC(8): F27D1/02C25C3/12
CPCC25C3/12F27D1/02Y02P10/25
Inventor 邓胜祥杨敬飚庞博徐慧贾书东
Owner CENT SOUTH UNIV
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