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A Method for Adjusting Furnace Charge Structure Before Ironmaking Blast Furnace Shutdown

A technology for structural adjustment and iron-making blast furnace, which is applied in the field of iron ore blast furnace smelting. It can solve the problems affecting the recovery process of furnace conditions and index optimization, the slow recovery of hearth temperature, and the increase of iron-bonded matter, so as to shorten the recovery of furnace conditions. Time, reduce the difficulty of tapping, improve the effect of fluidity

Active Publication Date: 2018-01-26
GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Blast furnace ironmaking is a continuous production process. In order to restore the function of the deteriorated equipment, the blast furnace needs to be shut down regularly; due to the long shut down time, the slag iron and hearth coke accumulated in the furnace will solidify together with the temperature drop. It is difficult to heat and melt the taphole area in a short period of time after re-airing, resulting in the physical thermal difference of slag and iron after re-airing of the blast furnace, poor fluidity, increase of iron-bonded matter in front of the furnace, and slow recovery of hearth temperature, directly resulting in increased fuel consumption , so how to restore the hearth work as soon as possible after the blast furnace is re-aired will directly affect the recovery process and index optimization of the furnace condition

Method used

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  • A Method for Adjusting Furnace Charge Structure Before Ironmaking Blast Furnace Shutdown

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Effective volume 2500m 3 Before shutting down the blast furnace, adjust the charge structure, the specific steps are as follows:

[0022] 1) Calculation of net coke layer parameters: Before the blast furnace shuts down, pre-position the blast furnace hearth, the upper part of the bosh and the lower part of the furnace body respectively, and determine the relationship between the blast furnace throat material surface and the blast furnace hearth, upper part of the furnace belly and lower part of the furnace body respectively. Volume V between pre-positioning 预1 =2440.53m 3 、 V 预2 =1764.16m 3 、 V 预3 =1514.91m 3 , to determine the air volume Q of coke consumption per ton of blast furnace 焦 =2650m 3 / t, the quality G of coke in each batch of normal material 焦 =13.5t / batch, the volume V of each batch of normal material 料 =48.9m 3 / batch, blast furnace hourly air volume Q 风 =270000m 3 / h, through the formula H=(V 预 *Q 焦 *G 焦 ) ÷ (V 料 *Q 风 ), the time taken ...

Embodiment 2

[0030] Effective volume 1800m 3 Before shutting down the blast furnace, adjust the charge structure, the specific steps are as follows:

[0031] 1) Calculation of net coke layer parameters: Before the blast furnace shuts down, pre-position the blast furnace hearth, upper bosh, and lower shaft Volume V between pre-positioning 预1 =1629.39m 3 、 V 预2 =1230.28m 3 、 V 预3 =1053.03m 3 , to determine the air volume Q of coke consumption per ton of blast furnace 焦 =2700m 3 / t, the quality G of coke in each batch of normal material 焦 =9.8t / batch, the volume V of each batch of normal material 料 =35m 3 / batch, blast furnace hourly air volume Q 风 =210000m 3 / h, through the formula H=(V 预 *Q 焦 *G 焦 ) ÷ (V 料 *Q 风 ), the time taken for the first net coke expected layer 1 to be lowered from the blast furnace throat material level to the pre-positioning of the blast furnace hearth is H 1 H 2 H 3 =3.8h;

[0032] 2) Setting process of net coke prediction layer: H before blas...

Embodiment 3

[0039] Effective volume 450m 3 Before shutting down the blast furnace, adjust the charge structure, the specific steps are as follows:

[0040] 1) Calculation of net coke layer parameters: Before the blast furnace shuts down, pre-position the blast furnace hearth, the upper part of the bosh and the lower part of the furnace body respectively, and determine the relationship between the blast furnace throat material surface and the blast furnace hearth, upper part of the furnace belly and lower part of the furnace body respectively. Volume V between pre-positioning 预1 =417.31m 3 、 V 预2 =300.32 m 3 、 V 预3 =245.11m 3 , to determine the air volume Q of coke consumption per ton of blast furnace 焦 =2800m 3 / t, the quality G of coke in each batch of normal material 焦 =4.5t / batch, the volume V of each batch of normal material 料 =16.2m 3 / batch, blast furnace hourly air volume Q 风 =72000m 3 / h, through the formula H=(V 预 *Q 焦 *G 焦 ) ÷ (V 料 *Q 风 ), the time taken for t...

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Abstract

The invention belongs to the technical field of iron ore blast furnace smelting and relates to a method for adjusting the structure of furnace burden before the blowing-down of an iron smelting blast furnace. The specific technical scheme of the method is as follows: pure coke expected layers are arranged in a smelting cycle before the blowing-down of the blast furnace; and the positions of the pure coke expected layers in the blowing-down period of the blast furnace are: the first pure coke expected layer is positioned in a hearth of the blast furnace, the second pure coke expected layer is positioned in the upper part of the bosh of the blast furnace, the third pure coke expected layer is positioned in the lower part of the furnace body of the blast furnace, and normal burdens are arranged between the adjacent expected layers. The method is favorable to the improvement of the heat exchange rate of the upper part of the blast furnace and the rapid recovery of the physical heat of slags and iron at the lower part of the blast furnace, thereby improving slags and iron flowability and shortening furnace condition recovery time. At the same time, the method can ensure that solidified slags and iron are molten in short time in the blowing-down period of the blast furnace, avoid the freezing risk of the hearth which reblows after long-term blowing-down, ensure that slags and iron can be timely discharged before blowing-down and after reblowing, greatly reduce stokehole tapping difficulty after reblowing and reduce labor intensity.

Description

technical field [0001] The invention belongs to the technical field of iron ore blast furnace smelting, and relates to a method for adjusting the furnace material structure before the iron-making blast furnace shuts down. Background technique [0002] Blast furnace ironmaking is a continuous production process. In order to restore the function of the deteriorated equipment, the blast furnace needs to be shut down regularly; due to the long shut down time, the slag iron and hearth coke accumulated in the furnace will solidify together with the temperature drop. It is difficult to heat and melt the taphole area in a short period of time after re-airing, resulting in the physical thermal difference of slag and iron after re-airing of the blast furnace, poor fluidity, increase of iron-bonded matter in front of the furnace, and slow recovery of hearth temperature, directly resulting in increased fuel consumption , so how to restore the hearth work as soon as possible after the bl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21B5/00
CPCC21B5/008
Inventor 肖成波
Owner GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD
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