High-hardness rubber, and preparation method and application thereof

A high-hardness, rubber technology, applied in the field of rubber products, can solve the problems of rubber ring swelling, large geometric size tolerance, poor insulation performance, etc., to achieve good wear resistance and aging resistance, good reinforcement and process performance, Good aging resistance

Active Publication Date: 2016-10-12
咸阳时代特种密封科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the materials used for V-shaped rubber sealing rings are mainly natural rubber, neoprene, and nitrile rubber. Rubber has high tensile strength, heat resistance, light resistance, aging resistance, and oil resistance are superior to natural rubber and butyl rubber, and has strong flame resistance and excellent flame retardancy. It has high chemical stability and water resistance. It is better, but there are still defects such as poor electrical insulation performance, cold resistance, and instability when raw rubber is stored; natural rubber has good resilience, elongation, tensile strength, and tear strength, but it is oil-resistant in terms of shortcomings. The property performance is poor, basically similar to styrene-butadiene rubber; nitrile rubber has been widely used in the field of shoe material foaming materials for its excellent water resistance and oil resistance in recent years, but nitrile rubber products also have low mechanical strength, The disadvantages of poor insulation performance and slightly lower elasticity
Therefore, although the high-hardness V-shaped rubber sealing ring can meet the requirements in terms of hardness and has a good sealing effect, the rubber ring is prone to swelling, hardness reduction, and strength reduction during use, which causes the volume expansion and geometric dimension of the rubber ring to be large in the early stage. , physical properties drop and cause oil leakage, the sealing effect is reduced
Therefore, the high-hardness V-shaped rubber ring in the prior art cannot meet the requirements of oil resistance, wear resistance, and aging resistance at the same time, and its sealing reliability and service life are still improved.

Method used

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  • High-hardness rubber, and preparation method and application thereof
  • High-hardness rubber, and preparation method and application thereof
  • High-hardness rubber, and preparation method and application thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0043] High-hardness rubber, which is mainly prepared from the raw material components shown in the following Table 1 in parts by mass. The preparation method specifically includes the following steps:

[0044] S1: Put the styrene-butadiene rubber into the open mill and open it from block to sheet, adjust the roller distance to 0.8-1.3 mm for thin pass, make triangular bags 5-6 times, and set aside;

[0045] S2: Put the nitrile rubber into the open mill and open it from block to sheet, adjust the roller distance to 0.8-1.3 mm for thin pass, make triangular bags 5-6 times, and set aside;

[0046] S3: put the sheet rubber prepared in steps S1 and S2 into the open mill together, adjust the roller distance to 0.8-1.3 mm for thinning, make triangular bags 5-6 times, and blend evenly to obtain a total Mixed rubber;

[0047] S4: After the blended raw rubber prepared in step S3 is parked for 2-3 hours, it is put into a kneader, and zinc oxide, stearic acid, anti-aging agent, ointment...

Embodiment 2

[0056] Table 2 is the formula table of embodiment 2.

[0057]

[0058] Table 3 shows the performance comparison between the high-hardness rubber prepared in Example 1 and Example 2 and the high-hardness rubber used in the high-hardness V-shaped rubber sealing ring in the prior art.

[0059]

[0060] As can be seen from Table 3, by the raw material ratio of the high hardness rubber in the embodiment and the preparation method of the high hardness rubber, the overall performance of the product is effectively improved, and the high hardness rubber formed by the preparation has oil resistance, wear resistance and The aging resistance is better than that of the comparative example, and it can be used to make V-shaped rubber sealing rings, which can solve the technical problem that the existing high-hardness V-shaped rubber sealing rings cannot meet the requirements of oil resistance, wear resistance and aging resistance at the same time, making V-shaped rubber sealing rings ...

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Abstract

The invention provides a high-hardness rubber, and a preparation method and an application thereof. The high-hardness rubber is mainly prepared from, by mass, 30 parts of styrene butadiene rubber, 70 parts of nitrile rubber, 5-6 parts of zinc oxide, 1-2 parts of stearic acid, 2 parts of an antioxidant, 140-145 parts of carbon black, 20-25 parts of a softener, 5-7 parts of an ointment, 2 parts of a flow agent and 1.8-2.2 parts of a promoter. The preparation method is characterized in that the high-hardness rubber is prepared through rubber mixing, vulcanization, trimming and examination. The raw material proportioning and the preparation method of the high-hardness rubber effectively improve the integral performances of the above product, so the high-hardness rubber prepared in the invention has good oil, wear and ageing resistance, and can be applied to make V-shaped rubber seal rings in order to solve the technical problem of unable simultaneous use requirement reaching of the oil resistance, the wear resistance and the ageing resistance of present high-hardness V-shaped rubber seal rings and to make the V-shaped rubber seal rings have high reliability and long service life.

Description

technical field [0001] The invention relates to the technical field of rubber products, in particular to a high-hardness rubber and its preparation method and application. Background technique [0002] V-shaped rubber sealing ring, that is, a rubber sealing ring with a cross-sectional structure similar to V-shaped, it is widely used in various fields, such as automobiles, machinery, etc. Generally, its hardness is between 60 and 80 degrees of Shore hardness, and the deformation is relatively small. Large size and low rigidity have become important factors that limit its application. [0003] At present, the materials used for V-shaped rubber sealing rings are mainly natural rubber, neoprene, and nitrile rubber. Rubber has high tensile strength, heat resistance, light resistance, aging resistance, and oil resistance are superior to natural rubber and butyl rubber, and has strong flame resistance and excellent flame retardancy. It has high chemical stability and water resista...

Claims

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Application Information

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IPC IPC(8): C08L9/02C08L9/06C08K13/02C08K3/22C08K5/09C08K3/04C08K5/12B29B7/72B29C35/02
CPCB29B7/728B29C35/02C08L9/02C08L2205/02C08L9/06C08K13/02C08K2003/2296C08K5/09C08K3/04
Inventor 李丹王宪树张卫斌
Owner 咸阳时代特种密封科技有限公司
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