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A method for surface treatment of metal components

A metal component and surface treatment technology, applied in the direction of metal material coating process, coating, solid diffusion coating, etc., can solve the problems of low corrosion resistance, difficult processing, poor bonding force and wear resistance, etc. The effect of abrasion and impact resistance, extended service life, and strong scratch resistance

Active Publication Date: 2018-05-22
CHANGSHU JINYANG WEIGHTS JINYANG BALANCE INSTR FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantage of the sherardizing process is that the sherardizing layer is relatively thick and its combination with zinc is thermal diffusion, so it is very firm. The disadvantage is that the surface after treatment is gray-black, the appearance is very poor, the surface is very rough and difficult to further process, and its corrosion resistance The performance is also relatively low, and the neutral salt spray test can only be maintained within 300 hours. If you want to improve the salt spray performance, you must increase the thickness of the seepage layer. For many products that require precision matching, such as threaded products, the product will be damaged after increasing the thickness of the seepage layer. The size needs to be increased, and the thread fit clearance needs to be further adjusted, which greatly reduces the reliability of the product during use.
[0004] Second, the electro-galvanizing process: it is to use electrolysis to form a uniform, dense, and well-bonded zinc deposit on the surface of the metal component. Although the electro-galvanized coating is bright, its corrosion resistance is relatively poor, and the thickness is only 5-10um. It is difficult to pass the 120-hour salt spray test
At the same time, the surface hardness of the electro-galvanized layer is only 80HV, and the bonding force and wear resistance are relatively poor. The traditional electro-galvanized process requires pickling, passivation, etc., which will cause serious pollution to water resources.
[0005] Third, hot-dip galvanizing process: immersing metal components in molten zinc solution to attach a zinc layer to the surface to achieve the purpose of anti-corrosion. The advantages of hot-dip galvanizing are high output and higher corrosion resistance than electro-galvanizing. However, the zinc layer on the surface of hot-dip galvanized parts is relatively loose, which will form zinc dross and zinc nodules on the surface of the product, making it difficult to control the dimensional accuracy of the product surface, especially for products that require precise matching of the two component sizes. Zinc dross and zinc nodules will cause product dimensions Difficult to cooperate
It is difficult to pass the neutral salt spray test for 240 hours. The surface hardness of hot-dip galvanizing is only 80HV, and the wear resistance is poor. At the same time, the pre-treatment process of hot-dip galvanizing requires pickling, which will cause serious pollution to the water source. The formula structure will also produce a large amount of three waste pollutants such as sulfur dioxide, nitrogen oxides, monoxide, and soot in the air.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The surface treatment method for metal components of the present embodiment selects bolts made of No. 45 steel as the metal components and carries out surface treatment to it. The specific steps are as follows:

[0034] The first step, pre-treatment of metal components: Add alkaline degreasing powder into the ultrasonic cleaning machine to degrease the surface of the bolts. After degreasing, the bolts are subjected to surface shot blasting activation treatment, and then put the bolts into the rotary drum ;The sewage produced in the degreasing process is sucked into the filter device for oil-water separation, and the cleaning oil after oil-water separation is recycled by the waste oil treatment plant. The shot blasting process is treated by metal shot blasting, and the dust is automatically separated.

[0035]The second step is to configure the alloying agent: the alloying agent includes 80% zinc powder, 15% nickel powder, 4.8% cerium oxide powder, and 0.2% ammonium chlor...

Embodiment 2

[0046] The surface treatment method of the metal member of the present embodiment selects the nut made of Q235 as the metal member and carries out surface treatment to it. The specific steps are as follows:

[0047] The first step, pre-treatment of metal components: Add alkaline degreasing powder into the ultrasonic cleaning machine to degrease the surface of the nut, after degreasing, the surface of the nut is activated by shot blasting, and then the nut is loaded into the rotary drum ;The sewage produced in the degreasing process is sucked into the filter device for oil-water separation, and the cleaning oil after oil-water separation is recycled by the waste oil treatment plant. The shot blasting process is treated by metal shot blasting, and the dust is automatically separated.

[0048] The second step is to configure the alloying agent: the alloying agent includes 85% zinc powder, 12% nickel powder, 2.8% cerium oxide powder, and 0.2% ammonium chloride as an activator in te...

Embodiment 3

[0059] In the method for surface treatment of metal components in this embodiment, the screw made of Q235 is selected as the metal component, and the surface treatment is performed on it. The specific steps are as follows:

[0060] The first step, the pre-treatment of metal components: Add alkaline degreasing powder into the ultrasonic cleaning machine to degrease the surface of the screw, after degreasing, the surface of the screw is activated by shot blasting, and then the screw is loaded into the rotary drum ;The sewage produced in the degreasing process is sucked into the filter device for oil-water separation, and the cleaning oil after oil-water separation is recycled by the waste oil treatment plant. The shot blasting process is treated by metal shot blasting, and the dust is automatically separated.

[0061] The second step is to configure the alloying agent: the alloying agent includes 82% zinc powder, 14% nickel powder, 3.8% cerium oxide powder, and 0.2% ammonium chlo...

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PUM

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Abstract

The invention discloses a surface treatment method for a metal component. The method comprises the following steps that firstly, the metal component is pretreated; secondly, an alloy permeating agent is prepared; thirdly, alloy permeating is conducted; fourthly, cooling and separation are conducted; and fifthly, alkaline electropolishing is conducted. Compared with the prior art, the surface treatment method for the metal component has the following advantages that the abrasion resistance and impact resistance of the metal component are greatly improved, so that the service life of the metal component is effectively prolonged; in addition, in the treatment process of the metal component, the environment preservation performance is good, and no pollution to the environment is caused.

Description

technical field [0001] The invention relates to a method for surface treatment of metal components. Background technique [0002] Treating the surface of metal components is an effective method to improve the mechanical properties of metal components. At present, there are mainly the following methods for surface treatment of metal components: [0003] 1. Zinc sherardizing process: Put the infiltrating agent and metal components in a zinc sherardizing furnace, heat to about 400 degrees, and zinc atoms penetrate into the metal components. The advantage of the sherardizing process is that the sherardizing layer is relatively thick and its combination with zinc is thermal diffusion, so it is very firm. The disadvantage is that the surface after treatment is gray-black, the appearance is very poor, the surface is very rough and difficult to further process, and its corrosion resistance The performance is also relatively low, and the neutral salt spray test can only be maintaine...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C10/52C25F3/16
CPCC23C10/52C25F3/16
Inventor 刘玉珠
Owner CHANGSHU JINYANG WEIGHTS JINYANG BALANCE INSTR FACTORY
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