Flexible pressure sensor and preparation method thereof

A pressure sensor, flexible technology, applied in the field of pressure sensor and its preparation, can solve the problems that the working principle and application mode of the pressure sensor are difficult to meet the requirements, the process is complicated, and the large-scale application is difficult, so that it is easy to realize large-scale production and process Good compatibility, convenient processing effect

Active Publication Date: 2016-12-07
常州第六元素半导体有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The working principle and application mode of the above-mentioned existing pressure sensors are difficult to meet the requirements
In the prior art, piezoelectric films of PVDF or ZnO materials are mostly used. Although these materials can realize the function of pressure sensing, their sensitivity is not very high due to the influence of material characteristics, and they cannot accurately identify extremely weak strains.
In addition, when these materials are applied in the flexible wearable electronics industry, the high sensitivity under flexible conditions cannot be achieved, and the stability is also poor.
[0009] Patent CN104359597A discloses a pressure sensor. This pressure sensor uses two layers of conductive materials whose inner surfaces are covered with carbon nanotubes or graphene, and is assembled in dislocation. When it is squeezed and deformed, the contact area of ​​the two layers changes, resulting in resistance However, in this process, two layers of conductive materials need to be covered on the surface with a certain shape. The process is complicated and it is difficult to realize it completely. Moreover, the sensitivity of the measurement is affected by the surface flatness, and the precise control of the surface flatness is very difficult. High cost, difficult to apply on a large scale

Method used

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  • Flexible pressure sensor and preparation method thereof
  • Flexible pressure sensor and preparation method thereof
  • Flexible pressure sensor and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0051] A graphene film is transferred on the PDMS as the sensing layer 1 , wherein the PDMS is the elastic substrate 11 , and the graphene film is used as the first conductive layer 12 . A layer of graphene film is transferred on another piece of PET as the substrate layer 2 , wherein the PET is the flexible substrate 21 and the graphene film is the second conductive layer 22 . Coating silicon dioxide balls with a particle size of 3±0.5 μm on the surface of the graphene film of the substrate layer, the coating density is such that the average distance between two adjacent silicon dioxide balls is within the range of 10-20 μm to form an isolation layer 3 . The graphene surface of the sensing layer is pasted on the surface of the graphene film of the substrate layer, with silica balls in the middle as isolation layers. Silver paste electrodes were screen-printed on both ends of the PET / graphene surface and cured. The edge where the sensing layer is in contact with the substrate...

Embodiment 2

[0054] Transfer a layer of graphene film on TPE, as induction layer 1, wherein, TPE is elastic substrate 11, and graphene film is first conductive layer 12. A layer of carbon nanotube film is coated on another piece of PET as the substrate layer 2 , wherein the PET is the flexible substrate 21 and the carbon nanotube film is the second conductive layer 22 . On the surface of the carbon nanotube film of the substrate layer, a UV curable resin is coated to a thickness and cured by a printing process as the isolation layer 3 . The shape of the UV resin is cylindrical, the bottom surface is attached to the carbon nanotubes of the substrate layer, the height of the cylinder is about 1 μm, and the diameter is 1±0.1 μm. All cylindrical spacers are distributed at the four vertices of a continuous square with side length 5 μm.

[0055] The graphene surface of the sensing layer is pasted on the surface of the carbon nanotube film of the substrate layer, and there is an isolation layer ...

Embodiment 3

[0058] A layer of graphene film is transferred on the silicon rubber as the sensing layer 1 , wherein the silicon rubber is the elastic substrate 11 and the graphene film is the first conductive layer 12 . Coating a layer of nano-silver wire film on another PI film as the substrate layer, wherein the PI film is the flexible substrate 21 and the nano-silver wire film is the second conductive layer 22 . On the surface of the nano-silver wire thin film of the substrate layer, a UV curable resin is coated and cured to a thickness as the isolation layer 3 through a printing process. The shape of the UV resin is cylindrical, the bottom surface is attached to the carbon nanotubes of the substrate layer, the height of the cylinder is about 1 μm, and the diameter is 1±0.1 μm. All cylindrical isolation materials are distributed on six vertices of a continuous regular hexagon with a side length of 5 μm.

[0059] The graphene surface of the sensing layer is pasted on the surface of the n...

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Abstract

The invention discloses a flexible pressure sensor which comprises an induction layer, a substrate layer, an isolation layer and electrodes. The isolation layer is positioned between the induction layer and the substrate layer and bonded to the induction layer and the substrate layer, and enables electric contact between the induction layer and the substrate layer to be isolated discontinuously; the surface of the induction layer is provided with a first conductive layer, the surface of the substrate layer is provided with a second conductive layer, and the first and second conductive layers are bonded to the isolation layer in opposite directions; and the electrodes are led out of the first or second conductive layer and connected with an external circuit. The flexible pressure sensor is used to detect the size and fluctuation of pressure, a flexible conductive material on the specific substrate is bonded to other conductive substrate, the electrodes are led out, change of resistance between the electrodes is measured, and the size and fluctuation of the pressure is detected in directly. The pressure sensor of high flexibility and high reliability can be applied to a flexible bearing body, technology is simple, and the sensor can be compatible with a present processing technology of a resistant screen to realize scaled production and application.

Description

technical field [0001] The invention relates to a pressure sensor and a preparation method thereof, which are used for detecting the magnitude and fluctuation of pressure, in particular to a flexible pressure sensor. Background technique [0002] Pressure sensor is the most commonly used sensor in industrial practice. It is widely used in various industrial automatic control environments, involving water conservancy and hydropower, railway transportation, intelligent buildings, production automatic control, aerospace, military industry, petrochemical, oil wells, electric power, ships, machine tools, Pipeline and many other industries. The principles and applications of pressure sensors are mainly as follows: [0003] 1. Strain gauge pressure sensor: its principle and application There are many types of mechanical sensors, such as resistance strain gauge pressure sensor, semiconductor strain gauge pressure sensor, piezoresistive pressure sensor, inductive pressure sensor, ca...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01L1/18
CPCG01L1/18
Inventor 王炜谭化兵季恒星
Owner 常州第六元素半导体有限公司
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