Alterant of iron-rich phase in secondary aluminum and alteration method

A technology of recycled aluminum and modificator, which is applied in the field of modified iron-rich phase modifier and metamorphic agent in recycled aluminum. Performance and processability, growth inhibition, effects of reducing growth time and growth space

Active Publication Date: 2017-01-11
GUANGDONG INST OF NEW MATERIALS
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The above-mentioned CN101899634A relates to the method of combining the addition of alloying elements and ultrasonic vibration technology to eliminate the needle-like iron phase, but the method needs to first pour the alloyed aluminum melt into a prefabricated pulping container, and implement it in the pulping container Ultrasonic vibration, the pulping container needs to be equipped with heating and heat preservation devices, the process is relatively complicated, and the energy consumption and melting loss are relatively large
CN104278166A achieves the quenching effect and improves the morphology of the iron-rich phase by adding solid alloys to the superheated melt, supplemented by stirring, but the existing research results show that measures such as stirring and quenching with superheating agents can only refine the iron-rich phase. Phase particles, can not achieve the purpose of eliminating needle-like iron phase, performance improvement is relatively limited, and this method is suitable for small batches and laboratory tests, not suitable for large-scale industrial production

Method used

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  • Alterant of iron-rich phase in secondary aluminum and alteration method
  • Alterant of iron-rich phase in secondary aluminum and alteration method
  • Alterant of iron-rich phase in secondary aluminum and alteration method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] (1) Heat 70% of the 1# component recycled aluminum to 400°C, keep it warm for 10 minutes, and then raise the temperature to 800°C;

[0030] (2) Add the [Mn] agent with an Mn / Fe atomic ratio of 0.65 at 250°C, and the added [Mn] agent is Al-30%Mn, the amount added is about 2.6% of the total amount of 1# recycled aluminum, and stirred slowly ;

[0031] (3) After the [Mn] agent is melted, add the remaining 1# component recycled aluminum to make the melt temperature drop to 710-720°C;

[0032] (4) Add the [B] agent with a B / Fe atomic ratio of 1 / 120, and the added [B] agent is Al-3%B, the addition amount is about 0.27% of the total amount of 1# secondary aluminum, and stir slowly;

[0033] (5) After the [B] agent is melted, it is refined and cast after standing for 2 hours to obtain a recycled aluminum casting after deterioration treatment.

[0034] Such as figure 1As shown, no needle flakes and coarse primary iron-rich phases were found in the metallography of the casting...

Embodiment 2

[0036] (1) Heat 70% of the 2# component recycled aluminum to 400°C, keep it warm for 30 minutes, and then raise the temperature to 780°C;

[0037] (2) Add the [Mn] agent with the Mn / Fe atomic ratio of 0.45 at 250°C, and the added [Mn] agent is Al-40%Mn and Al-10%Cr, and the addition amount is the total amount of 1# recycled aluminum 1.2%, 0.35% of , stirring slowly;

[0038] (3) After the [Mn] agent is melted, add the remaining 3# component recycled aluminum to make the melt temperature drop to 710-720°C;

[0039] (4) Add the [B] agent with a B / Fe atomic ratio of 1 / 60, and the added [B] agent is KBF 4 , the amount of addition is about 0.26% of the total amount of 1# secondary aluminum, stirring slowly;

[0040] (5) After the [B] agent is melted, it is refined and cast after standing for 1 hour to obtain a recycled aluminum casting after deterioration treatment.

[0041] Such as figure 2 It can be seen that no needle flakes and coarse primary iron-rich phases were found in...

Embodiment 3

[0043] (1) Heat 70% of the 3# component recycled aluminum to 400°C, keep it warm for 25 minutes, and then raise the temperature to 760°C;

[0044] (2) Add the [Mn] agent with a Mn / Fe atomic ratio of 0.30 at 250°C, and the added [Mn] agent is Al-10%Mn, Al-40%Cr and Al-10%Co, and the addition amounts are respectively 2.6%, 0.10%, 0.10% of the total amount of recycled aluminum in 3#, stir slowly;

[0045] (3) After the [Mn] agent is melted, add the remaining 3# component recycled aluminum to make the melt temperature drop to 710-720°C;

[0046] (4) Add the [B] agent with a B / Fe atomic ratio of 1 / 40, and the added [B] agent is Al-5%B and KBF 4 The mixture, the addition amount is about 0.10% and 0.33% of the total amount of 3# recycled aluminum, and stir slowly;

[0047] (5) After the [B] agent is melted, it is refined and cast after standing for 2 hours to obtain a recycled aluminum casting after deterioration treatment.

[0048] Such as image 3 As shown, no needle flakes and...

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Abstract

The invention relates to an alterant of an iron-rich phase in secondary aluminum and an alteration method. The alterant is composed of a [Mn] agent and a [B] agent. The alteration method includes the steps that part of secondary aluminum is heated to form a melt, then the [Mn] agent is added, the remaining secondary aluminum is added after the [Mn] agent melts, the [B] agent is added, refining is carried out after the [B] agent melts, pouring is carried out after standing is carried out for a period of time, and the secondary aluminum obtained after alteration treatment is obtained. According to the alterant and the alteration method, the Fe element in the iron-rich phase can be replaced through the [Mn] agent, the advantage growth orientation of the iron-rich phase is changed, and therefore a needle-like beta-Fe phase is eliminated; meanwhile, the forming temperature of the iron-rich phase can be reduced through B in the [B] agent, the growth time of a primary iron-rich phase is shortened, the growth space of the primary iron-rich phase is reduced, the B can also serve as a surface-active element, and is absorbed to the surface of the iron-rich phase in the initial phase of formation of the iron-rich phase, and growth of the iron-rich phase is restrained, so that through the combined action of the [Mn] agent and the [B] agent, existence of the needle-like iron-rich phase and the primary iron-rich phase can be completely eliminated, the uniform Chinese character type iron-rich phase is obtained; and in addition, the adding amount of the Mn can be greatly reduced, and the mechanical performance and the machining performance of the secondary aluminum can be greatly improved.

Description

technical field [0001] The invention relates to a modification agent and a modification method for iron elements in aluminum alloys, in particular to a modification agent and a modification method for iron-rich phases in recycled aluminum. Background technique [0002] Fe element is the most common impurity element in recycled aluminum. It has high solubility in aluminum melt. The maximum solubility can be as high as 2.5% and 5.0% at 700 °C and 800 °C, but its solid solubility at room temperature is very low. Only 0.05wt.%, the rest of the iron phase exists in the form of the second phase, usually called iron-rich phase. According to the morphology of the iron-rich phase, it can be roughly divided into two types, namely α-Fe phase and β-Fe phase. Among them, the β-Fe phase is mainly distributed in the grain boundary in the form of narrow and long needles. When the force is applied, the matrix is ​​severely split, and the plasticity drops sharply. At the same time, the quali...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/06C22C21/00
CPCC22C1/06C22C21/00
Inventor 宋东福王顺成黄正华周楠郑开宏李继林徐静
Owner GUANGDONG INST OF NEW MATERIALS
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