Unlock instant, AI-driven research and patent intelligence for your innovation.

Novel heat accumulating type tunnel kiln for magnetizing roasting or direct reduction of iron ore

A magnetization roasting and tunnel kiln technology, applied in the fields of metallurgy and mineral engineering, can solve the problems of reduced production capacity, energy waste, environmental pollution, etc., and achieve the effect of shortening the length, increasing the output, and reducing the roasting cost.

Active Publication Date: 2017-02-01
GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD
View PDF7 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the current iron ore tunnel kiln direct reduction process, in order to balance the furnace pressure distribution along the kiln length in the tunnel kiln and reduce the phenomenon of positive pressure fire and negative pressure suction in the kiln, discharge from both ends of the tunnel kiln is adopted. The smoke method, because the coal in the mine-coal mixture will have volatile components at a lower temperature (300-500 ° C), resulting in a certain amount of volatile coal combustible components contained in the flue gas discharged from the kiln entry end of the tunnel kiln. Combustible volatile components of coal cannot be combusted at lower temperatures, and are directly discharged into the atmosphere, causing environmental pollution and energy waste
In addition, the tunnel kiln is generally equipped with a long preheating section to recover the waste heat of the flue gas discharged from the feed end, which shortens the effective high-temperature roasting time and reduces the production capacity of the tunnel kiln.
[0005] In the current iron ore tunnel kiln roasting process, gas fuel is generally used for heating materials. For areas where gas fuel is scarce, iron ore tunnel kiln roasting is subject to certain restrictions. Generally, supporting construction is required to supply gas fuel to the tunnel kiln. Gas furnace, which increases the cost of iron ore tunnel kiln roasting and brings a series of environmental problems

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Novel heat accumulating type tunnel kiln for magnetizing roasting or direct reduction of iron ore

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] This embodiment is a regenerative tunnel kiln for direct reduction of iron ore.

[0026] The iron ore adopts 8-16mm pellets, the reducing agent adopts 5-15mm coal, the anti-oxidation covering agent adopts glass phase material, the bottom surrounding coal adopts 0-5mm coal, and the capping carbon adopts 5-15mm residual coal with low volatile content. Charcoal or semi-coke, coke.

[0027] 1. Preparation of mixed materials

[0028] 8-16mm pellets and 5-15mm reduced coal are batched and mixed at a ratio of 100:12-16 to make a mixture.

[0029] 2. Tunnel kiln kiln car fabric

[0030] After laying the bottom coal wall with a thickness of 10-15mm on the kiln car of the tunnel kiln, the mixed material is laid on the kiln car of the tunnel kiln, and the laying thickness is controlled to be 120-160mm. 5-15mm covering charcoal, and finally cover a layer of covering agent with a particle size of 2-5mm and a thickness of 10-25mm on the kiln car covering charcoal.

[0031] 3. Tun...

Embodiment 2

[0040] This embodiment is a regenerative tunnel kiln for iron ore magnetization roasting.

[0041] The iron ore adopts oxidized ore with a particle size of 0-1mm, 1-5mm, and 5-15mm. The reducing agent uses coal with the same particle size range as the iron ore. Low 5-15mm carbon residue or semi-coke, coke.

[0042] 1. Preparation of mixed materials

[0043] After batching and mixing 0~1mm, 1~5mm, 5~15mm iron ore and 0~1mm, 1~5mm, 5~15mm reduced coal respectively according to the ratio of 100:1~3, the mixed material of each particle size is made .

[0044] 2. Tunnel kiln kiln car fabric

[0045] After paving the bottom coal wall with a thickness of 10-15mm on the kiln car of the tunnel kiln, the mixed materials of each particle size are laid on the kiln car from bottom to top in order of particle size, and the total thickness of the laying is controlled at 60-90mm. Finally, spread a layer of covering charcoal with a thickness of 10-20mm and a particle size of 5-15mm on the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a novel heat accumulating type tunnel kiln for magnetizing roasting or direct reduction of iron ore. The content of the invention is that (1) in the novel heat accumulating type tunnel kiln, original reverse air suction of the kiln head and kiln tail ends is changed into air suction at one end in the kiln tail direction, and an induced draft fan is not arranged in the kiln head direction; (2) the tunnel kiln from the kiln head to the kiln tail is divided into a roasting section I, a roasting section II and a cooling section, and a preheating section is not arranged; and (3) after flue gas exhausted from all the sections of the tunnel kiln enters a secondary combustion chamber to be burnt, the flue gas is sent into a heat accumulating type heat exchanger for waste heat recycling, and generated hot air is blown into the kiln as a heating heat source and high-temperature combustion-supporting air. According to the novel heat accumulating type tunnel kiln, the purposes that the waste heat of high-temperature flue gas in roasting of an iron ore tunnel kiln is recycled, the energy consumption is reduced, the yield is increased, and the length of a kiln body is shortened are achieved.

Description

technical field [0001] The invention belongs to the technical field of metallurgy and mineral engineering, and relates to a novel regenerative tunnel kiln for iron ore magnetization roasting or direct reduction. Background technique [0002] At present, the iron ore tunnel kiln direct reduction process is to put iron concentrate, coal powder, and limestone powder into the reduction tank according to a certain proportion and charging method, and then put the tank on the tank car and push it into the strip tunnel kiln. Or put the tank directly into the annular wheel kiln. After the material tank is heated, roasted and cooled at about 1150°C, direct reduced iron can be obtained. The direct reduction process of iron ore coal-based tunnel kiln has the characteristics of mature technology and simple operation, but there are problems such as small production capacity of a single machine, high energy consumption, and serious environmental pollution in the direct reduction of iron or...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): F27B9/02F27B9/30F27B9/36F27D17/00C22B1/02C21B13/00
CPCC21B13/00C22B1/02F27B9/028F27B9/3044F27B9/36F27D17/004F27D2017/007
Inventor 王明华权芳民鲁逢霖展仁礼雷鹏飞张志刚边立国郭忆
Owner GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More