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Laser cladding powder for 30crmnsini2a steel and its preparation method

A laser cladding and powder technology, used in metal processing equipment, coating, transportation and packaging, etc., can solve the problems of difficulty in ensuring the matching of strength and toughness of laser cladding layers, high laser energy density, and insufficient powder fluidity. Achieve excellent bonding strength, good strength and toughness, and improved compactness

Active Publication Date: 2018-08-17
国营芜湖机械厂
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The implementation of many existing cladding processes mostly uses thermal spray powder as the raw material. The main problem is that the laser energy density is higher, which leads to serious burning of the components during the cladding process and insufficient powder fluidity.
There are few research reports on laser cladding powder for 30CrMnSiNi2A super-strength steel matrix. Because the tensile strength is as high as 1600-1800MPa, and the elongation after fracture is maintained at about 10%, it is difficult to use laser cladding. The difficulty is that it is difficult to guarantee The laser cladding layer achieves the same or close strength and toughness match with the parent body
In the prior art, Co50, Ni60, GH4169, AF1410, Fe90 and other existing thermal spraying powders are used to clad and repair the 30CrMnSiNi2A super-strength steel matrix, which is difficult to achieve good results
The main quality defects are high dilution rate of the cladding layer, high porosity of the cladding layer, more poor fusion at the interface of the cladding layer, oxidation inclusions and microcracks, and serious oxidation of the cladding layer, etc.

Method used

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  • Laser cladding powder for 30crmnsini2a steel and its preparation method

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Experimental program
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Effect test

Embodiment 1

[0034] 30CrMnSiNi2A steel laser cladding powder, wherein, the amount of each component in the 30CrMnSiNi2A steel laser cladding powder is by weight percentage: Cr 0.8%, Mn 0.75%, Si 0.65%, Ni 2.0%, C 0.16%, Cu 0.15%, P 0.015%, S 0.01%, La 0.001%, and the balance is iron.

[0035] The specific preparation method is:

[0036] Step 1: Ingredients: Prepare the raw material 30CrMnSiNi2A rod and Fe / Ni / La alloy powder according to the weight percentage of each component in the above-mentioned laser cladding powder.

[0037] Step 2: Melting: Put the raw materials prepared in Step 1 in a high-vacuum protection electric furnace for melting under the protection of argon, the melting temperature is 1400°C, and the holding time is 12 hours to obtain an alloy melt;

[0038] Step 3: atomization: further atomize the alloy solution obtained in step 2, the atomization medium is an argon atmosphere at -15°C, and the atomization pressure is 3MPa; hydrogen gas is introduced at the same time durin...

Embodiment 2

[0041] A laser cladding powder for 30CrMnSiNi2A steel, wherein, the amount of each component in the laser cladding powder for 30CrMnSiNi2A steel is: Cr 0.85%, Mn 0.85%, Si 0.80%, Ni 2.3%, C 0.18 %, Cu 0.15%, P 0.015%, S 0.01%, La 0.005%, and the balance is iron.

[0042] The specific preparation method is:

[0043] Step 1: Ingredients: Prepare the raw material 30CrMnSiNi2A rod and Fe / Ni / La alloy powder according to the weight percentage of each component in the above-mentioned laser cladding powder.

[0044] Step 2: Melting: put the raw materials prepared in Step 1 into a high vacuum protection electric furnace for melting under the protection of argon, the melting temperature is 1400°C, and the holding time is 15 hours to obtain an alloy melt;

[0045] Step 3: Atomization: further atomize the alloy solution obtained in step 2. The atomization medium is an argon atmosphere at -14°C, and the atomization pressure is 3.5MPa; The volume ratio of hydrogen and hydrogen is 25:1; af...

Embodiment 3

[0048] A laser cladding powder for 30CrMnSiNi2A steel, wherein, the amount of each component in the laser cladding powder for 30CrMnSiNi2A steel is: Cr 0.90%, Mn 0.90%, Si 0.85%, Ni 2.50%, C0. 18%, Cu 0.15%, P 0.015%, S 0.01%, La 0.005%, Ce 0.003%, and the balance is iron.

[0049] The specific preparation method is:

[0050] Step 1: Ingredients: Prepare the raw material 30CrMnSiNi2A rod and Fe / Ni / La / Ce alloy powder according to the weight percentage of each component in the above-mentioned laser cladding powder.

[0051] Step 2: Melting: put the raw materials prepared in Step 1 into a high vacuum protection electric furnace for melting under the protection of argon, the melting temperature is 1400°C, and the holding time is 15 hours to obtain an alloy melt;

[0052] Step 3: Atomization: further atomize the alloy solution obtained in step 2, the atomization medium is an argon atmosphere at -13°C, and the atomization pressure is 3.5MPa; hydrogen gas is introduced at the same t...

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Abstract

The invention relates to a laser cladding powder for 30CrMnSiNi2A steel and a preparation method. The amount of each component in the laser cladding powder is Cr 0.8%-1.0%, Mn 0.75%-1.10%, Si 0.65% by weight percentage ‑1.10%, Ni2.0%‑3.2%, C0.16%‑0.22%, Cu0.15%‑0.20%, P0.015%‑0.020%, S0.01%‑0.015%, Rare earth 0.001%‑0.015% , the remainder is iron. The present invention further proposes a preparation method of the cladding powder. The laser cladding powder is specially used in the laser cladding technology of 30CrMnSiNi2A steel, so as to ensure the excellent bonding strength of the cladding interface, lower metallurgical defects and reduced dilution rate, and improve the fusion rate. The toughness of the cladding layer improves the wettability of the cladding powder, inhibits the cracking of the cladding layer and delays the crack growth rate.

Description

technical field [0001] The invention relates to laser cladding technology, in particular to laser cladding powder for 30CrMnSiNi2A steel and a preparation method thereof. Background technique [0002] 30CrMnSiNi 2 Because of its high strength, good plasticity, toughness and hardenability, as well as good fatigue and wear resistance, super-strength steel is widely used in aviation important forgings, sheet metal parts and weldments, such as machine Wing girders, connecting bolts, landing gear and other stressed components. 30CrMnSiNi 2 The tensile strength of A super strong steel (σ b ) up to 1600 ~ 1800MPa, fracture toughness (K Ic ) can reach 105MPa / m, cooled in oil, and the hardenable section diameter can reach more than 50mm. However, the high-frequency vibration of the aircraft under service conditions is likely to cause fatigue failure of parts, and most of the cracks originate from the surface of the workpiece, which is quite harmful; in addition, 30CrMnSiNi2A is ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/04C22C38/02C22C38/42B22F1/00B22F9/08C23C24/10
CPCC22C38/005C22C38/02C22C38/04C22C38/42C23C24/106B22F9/082B22F1/052
Inventor 陈海牛张保森许宜军阚艳孙涛程宗辉曹强张志强张小辉曾晓利黄卫华
Owner 国营芜湖机械厂
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