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A thin-walled tube lost foam coating and its preparation method and application

A lost foam, thin-walled tube technology, applied in coatings, manufacturing tools, casting and molding equipment, etc., can solve the problems of cracked pipe sockets, low paint finish, large skin damage, etc., to reduce labor intensity and uniform contact surface. , the effect of reducing waste

Active Publication Date: 2019-02-22
桃江新兴管件有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The white mold of thin-walled pipe fittings has low strength and is easy to deform. It is easy to damage the model during the dipping and baking process. The density of the current white mold model is generally low density. By using a low-density white mold, it can reduce the amount of gas generation and reduce Cost and reduction of foam residue, etc. However, the white mold with low density will inevitably reduce its strength. In actual operation, it is often cracked or out of round at the pipe socket, etc.; on the other hand, the thickness of the coating is also expected to be thin, because the thin coating is breathable The ideal state of the coating is uniform. When the coating is thin and the number of dipping times is small, the coating structure on the white mold can be guaranteed to be orderly and uniform, that is, the surface pores are evenly distributed, the coating thickness is the same, and the strength and air permeability of the coating will be relatively improved
But generally speaking, when the coating is thin, its strength will be reduced; and when the coating is thick, although it can increase the strength, it will greatly reduce other properties such as air permeability.
[0003] There are several kinds of coatings used by most enterprises: dry powder coatings, which are generally purchased. The main problem with this coating is that it is very harmful to human skin. During the specific use process, employees have skin problems; secondly, this coating The layer thickness must be controlled above 0.06mm to ensure the coating strength, resulting in too thick and uneven coating
[0004] Aluminum dihydrogen phosphate is a high-temperature binder, which has been used in the preparation of lost foam coatings, but it is prone to problems such as paint flow, poor thixotropy, and difficulty in coating.
[0005] In addition, the existing lost foam coatings still have problems such as poor stability and low coating finish.

Method used

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  • A thin-walled tube lost foam coating and its preparation method and application
  • A thin-walled tube lost foam coating and its preparation method and application
  • A thin-walled tube lost foam coating and its preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Tools: high-speed mixer, scales, viscosity cups, measuring cylinders

[0049] The components of the lost foam coating for thin-walled tubes are: 300-320 mesh high alumina powder, 180-200 mesh sepiolite, styrene-acrylic emulsion, sodium bentonite, sodium carboxymethyl cellulose, alkylphenol polyoxyethylene ether, Tributyl phosphate, aluminum dihydrogen phosphate;

[0050] Operation method:

[0051] The group allocation ratio is shown in Table 1. Unit: kg

[0052]

[0053] Table 1

[0054] Add sodium carboxymethylcellulose, sodium bentonite and sepiolite into water, stir for 30 minutes, and soak for 8 hours;

[0055] Then add high aluminum powder, styrene-acrylic emulsion, white latex and aluminum dihydrogen phosphate, and stir for 1 hour;

[0056] Finally, the wetting agent and defoamer were added and stirred for 45 minutes.

[0057] Suspension test method:

[0058] Suspension adopts static method, put the paint in a 100ml measuring cylinder for 24 hours, and the ...

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Abstract

The invention provides thin-wall pipe evanescent mode paint. The paint is matched with high-aluminum powder, sepiolite, sodium bentonite and aluminum dihydrogen phosphate for use. The thin-wall pipe evanescent mode paint is excellent in thixotropy and low in density and viscosity, can effectively realize the strength and thickness balance, and is high in stability, low in cost, high in paint surface smoothness and safe in use.

Description

technical field [0001] The invention belongs to the field of lost foam coating preparation, and in particular relates to a thin-walled tube lost foam coating and a preparation method and application thereof. Background technique [0002] The white mold of thin-walled pipe fittings has low strength and is easy to deform. It is easy to damage the model during the dipping and baking process. The density of the current white mold model is generally low density. By using a low-density white mold, it can reduce the amount of gas generation and reduce Cost and reduction of foam residue, etc. However, the white mold with low density will inevitably reduce its strength. In actual operation, it is often cracked or out of round at the pipe socket, etc.; on the other hand, the thickness of the coating is also expected to be thin, because the thin coating is breathable The ideal state of the coating is uniform. When the coating is thin and the number of dipping times is small, the coatin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00B22C9/04
CPCB22C3/00B22C9/04
Inventor 傅利唐宇符坚
Owner 桃江新兴管件有限责任公司
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