Method for preparing multifunctional nanometer protection coating through circulation small-power continuous discharge

A multi-functional, protective coating technology, applied in the direction of coating, nanotechnology, metal material coating technology, etc., can solve the problems of slow coating deposition speed, high degree of powdering, low production efficiency, etc., to achieve the solution of coating Uneven layer thickness, improve deposition efficiency, and increase the effect of effective coating

Active Publication Date: 2017-09-08
JIANGSU FAVORED NANOTECHNOLOGY CO LTD
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Problems solved by technology

[0012] The British P2i company has developed a polymer nano-coating based on a specific small duty cycle pulse discharge method using chemical vapor deposition technology. The preparation process based on the specific small duty cycle pulse discharge method cannot achieve chemical The effective coordination and control of the bond length, bond energy, molecular weight of the material and the energy provided by the different groups in the raw materials, the scratch resistance and durability of the prepared coating are not ideal
It is also due to the performance limitation of the coating that the current coating can only form a lyophobic nano-coating on electronic and electrical equipment, and the corrosion resistance to the environment cannot be effectively solved.
Moreover, the dense protective coating prepared based on a specific small duty cycle pulse discharge method has a fatal disadvantage: from a microscopic point of view, the small power density in the coating process is not conducive to the formation of a dense structure, and even cannot form a stable film. Structure; from a macro point of view, a small power density is not conducive to the large rate growth of the coating, and the efficiency is low in actual production, which limits its application
[0013] In the existing plasma chemical vapor deposition coating preparation process, the substrate is fixed, and the movement state of the substrate has no correlation with the discharge energy of the plasma; the static substrate in the chamber is treated by the continuous discharge method, The activated chain scission in the monomer is generally combined into a film through simple stacking under the action of continuous discharge, and the resulting coating generally has a loose structure, or even a high degree of powderization, which is not conducive to the formation of a microscopic dense structure of the coating. Therefore, the coating’s Waterproof, moisture-proof, corrosion-resistant, solvent-resistant and other protective properties are poor
[0014] Due to the regional differences in plasma density and chemical raw material density in the reaction chamber, the static substrate will also lead to slow coating deposition in some areas, low production efficiency, and large differences in uniformity and compactness.

Method used

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  • Method for preparing multifunctional nanometer protection coating through circulation small-power continuous discharge
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  • Method for preparing multifunctional nanometer protection coating through circulation small-power continuous discharge

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Effect test

Embodiment 1

[0067] A method for preparing multifunctional nano-protective coating by cyclic low-power continuous discharge, comprising the following steps:

[0068] (1) The base material is placed in the reaction chamber of the nano-coating preparation equipment, the reaction chamber is closed and the reaction chamber is continuously evacuated, the vacuum degree in the reaction chamber is evacuated to 10 millitorr, and the inert gas Ar is passed into, Turn on the motion mechanism to make the substrate move in the reaction chamber;

[0069] In step (1), the substrate is a solid material, and the solid material is a block-shaped polytetrafluoroethylene plate and an electrical component, and any interface of the substrate surface can be exposed to GJB150.10A-2009 after the coating is prepared. It is used in the mold test environment, and any interface of the electrical component can be exposed to the environment described in the international industrial waterproof grade standard IPX7 after t...

Embodiment 2

[0090] A method for preparing multifunctional nano-protective coating by cyclic low-power continuous discharge, comprising the following steps:

[0091] (1) Place the substrate in the reaction chamber of the nano-coating preparation equipment, close the reaction chamber and continuously evacuate the reaction chamber, pump the vacuum in the reaction chamber to 60 millitorr, feed inert gas He, and start Motion mechanism to make the base material move;

[0092] In step (1), the substrate is a solid material, and the solid material is a block-shaped polytetrafluoroethylene plate and an electrical component, and any interface of the substrate surface can be exposed to GJB150.10A-2009 after the coating is prepared. It is used in the mold test environment, and any interface of the electrical component can be exposed to the environment described in the international industrial waterproof grade standard IPX7 after the coating is prepared on the surface.

[0093] The volume of reaction...

Embodiment 3

[0114] A method for preparing multifunctional nano-protective coating by cyclic low-power continuous discharge, comprising the following steps:

[0115] (1) Place the substrate in the reaction chamber of the nano-coating preparation equipment, close the reaction chamber and continuously evacuate the reaction chamber, pump the vacuum in the reaction chamber to 130 millitorr, feed inert gas Ar, and start Motion mechanism to make the base material move;

[0116] In step (1), the base material is a solid material, and the solid material is a block alloy steel plate material, and any interface of the base material surface can be exposed to an organic solvent test environment after preparing an organic solvent immersion-resistant and cosmetic-resistant coating middle.

[0117] The volume of reaction chamber is 480L in the step (1), and the temperature of reaction chamber is controlled at 50 ℃, and the flow that feeds inert gas is 50sccm,.

[0118] In step (1), the base material pe...

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Abstract

The invention discloses a method for preparing multifunctional nanometer protection coating through circulation small-power continuous discharge, and belongs to the technical field of multifunctional nanometer protection coating through circulation small-power continuous discharge. The method comprises the steps that a reaction cavity is vacuumized, inert gas is introduced into the reaction cavity, a base material moves in the reaction cavity, monomer steam is introduced into the reaction cavity, chemical vapor deposition is carried out and comprises a pretreatment stage and a film coating stage, the plasma discharge mode is large-power continuous discharge in the pretreatment stage, the plasma discharge mode is small-power continuous discharge in the film coating stage, the pretreatment stage and the film coating stage are cycle and repeated at least one time, more active sites more introduced to the surface of the base material in a circulation mode in the film coating technological process, effective film coating is added, the film structure is more compact, the nanometer coating with of the multi-layer composite structure is obtained, multiple layers of protection are provided for the product, the more compact coating structure is shown microscopically, and excellent hydrophobicity, adhesive force, acid and base resistance, mechanical performance and moisture and heat resistance are shown macroscopically.

Description

technical field [0001] The invention belongs to the technical field of plasma chemical vapor deposition, and in particular relates to a method for preparing a multifunctional nano protective coating. Background technique [0002] Corrosive environments are the most common cause of damage to electronic devices. Corrosion of solid materials in electronic devices, reduction of conductor / semiconductor insulation, and failure phenomena such as short circuit, open circuit or poor contact due to environmental corrosion. At present, in the products of high-tech industries such as national defense and aerospace, the proportion of electronic components is increasing, and the requirements for moisture-proof, mildew-proof and corrosion resistance of electronic products are becoming more and more stringent. In the field of communication, with the continuous advancement of technology, the continuous increase of communication frequency, the heat dissipation of communication equipment, and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C16/50C23C16/02B82Y40/00
CPCB82Y40/00C23C16/0245C23C16/50
Inventor 宗坚
Owner JIANGSU FAVORED NANOTECHNOLOGY CO LTD
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