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Method and device for homogenizing the solidified structure of a large ingot with a static magnetic field combined with a rotating magnetic field

A technology of rotating magnetic field and solidification structure, which is applied in the field of metal solidification technology and its devices intervened by external magnetic field, can solve the problems of stirring paddle solidification biting, uneven distribution of crystal nuclei, electromagnetic stirring attenuation, etc., and achieve the improvement of comprehensive mechanics and physics. Performance, improvement of tissue and composition uniformity, effect of increasing tissue uniformity

Active Publication Date: 2019-06-25
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These methods solve the above problems to a certain extent, but there are more or less unavoidable defects
When the refiner of dissimilar materials is added, it is necessary to strictly control the amount of refiner added in order to achieve a better refinement effect, and in some fields that require high metal purity, the addition of refiner of dissimilar materials will also cause metal At present, it is also possible to see the method of increasing the number of crystal nuclei in the solidification system by adding the same metal in the form of filaments, strips, cakes or rods. However, due to the introduction of additional metal oxide scales, it is easy to have uneven melting. The problem of uneven distribution of newly formed crystal nuclei limits the application of this method; electromagnetic stirring has the advantage of not directly contacting the solidified metal, which avoids pollution to the solidified metal, but electromagnetic stirring has the problem of attenuation. The cross-sectional size of ingot or continuous casting slab increases, and the effect of electromagnetic stirring is greatly reduced
As for the metal ingot mold used for large steel ingots, due to its strong ferromagnetism and wall thickness of 80-150mm, even if a very low frequency or even DC magnetic field is used at the same time as a high-power electromagnetic generator, the electromagnetic field can hardly penetrate into the metal ingot mold inside the molten steel, resulting in no effect of electromagnetic stirring; similarly, ultrasonic stirring also has the problem of serious attenuation and the reaction between the probe and molten steel or alloy liquid, while the stirring paddle of ordinary mechanical stirring will be corroded by the metal melt, The service life of the agitator is short, and the corrosion of the agitator will also cause metal pollution. Improper agitation speed will also cause hazards such as slag rolling, and there is a risk of the agitator being solidified and bitten during the solidification process.

Method used

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  • Method and device for homogenizing the solidified structure of a large ingot with a static magnetic field combined with a rotating magnetic field
  • Method and device for homogenizing the solidified structure of a large ingot with a static magnetic field combined with a rotating magnetic field
  • Method and device for homogenizing the solidified structure of a large ingot with a static magnetic field combined with a rotating magnetic field

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] In this example, see figure 1 and figure 2, a device for preparing a large ingot by applying a static magnetic field combined with a rotating magnetic field, comprising a metal ingot mold 7 and an ingot mold base 10, molten metal 8 injected into the cavity of the metal ingot mold 7, and the ingot mold base 10 supporting the entire metal ingot mold 7 , connect and install the riser insulation cover composed of the riser shell 3 and the insulation brick 2 stacked on the open edge of the metal ingot mold 7, the insulation brick 2 is directly in contact with the shallow metal liquid 8, and the metal liquid in the riser insulation cover The surface of 8 is covered with a layer of covering slag 1 to form a riser insulation system composed of covering slag 1 and insulation brick 2, so that the insulation brick 2 is enclosed to form a riser wall, and a riser area is formed inside the riser wall. A static magnetic field generator and a rotating magnetic field generator 6 are a...

Embodiment 2

[0044] This embodiment is basically the same as Embodiment 1, especially in that:

[0045] In this example, see image 3 The static magnetic field device unit with the same name of the magnetic pole and the static magnetic field device unit with the different name of the magnetic pole are adjacent to each other, and are arranged around the periphery of the riser casing 3 in turn, so that the static magnetic field device units arranged on the periphery of the riser casing 3 form "N-S-N-S ” Form of magnetic poles staggered arrangement. In this embodiment, the magnetic poles are arranged in a staggered manner, so that the circumferential composition and temperature of the ingot are more uniform, and the electromagnetic stirring effect is more significant.

[0046] In this example, a static magnetic field combined with a rotating magnetic field is used to prepare a solidified structure of a large ingot through homogenization treatment. The electromagnetic oscillation generated by...

Embodiment 3

[0048] This embodiment is basically the same as the previous embodiment, and the special features are:

[0049] In this embodiment, the height of the air gap between the magnetic poles is adjustable, and the opening and closing distance between the upper magnetic pole 4 and the lower magnetic pole 5 is controlled by a controllable mechanical device to realize clamping between the magnetic force lines in the first direction and the magnetic force lines in the second direction. The angle of the angle is controlled to obtain a more abundant combination of magnetic force lines of the composite magnetic field, so that the special composite magnetic field can be set and adjusted according to the preparation requirements of different metal materials. The solidification structure is significantly refined, porosity and shrinkage cavity are eliminated, macro segregation is reduced or even suppressed, shrinkage stress during ingot solidification is reduced, and crack formation is prevente...

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Abstract

The invention discloses a method and device for homogenizing a large ingot solidification structure by combining a static magnetic field with a rotating magnetic field. Through the electromagnetic oscillation effect generated by a combined magnetic field and the rotational flow induction stirring effect of the rotating magnetic field, nucleation is promoted, dendritic crystal tips are crushed, crystal grains are refined, the solidification structure is homogenized, macroscopic segregation is reduced, and therefore the method and the device are used for the large ingot casting process. When metal melt is solidified, the static magnetic field and the rotating magnetic field are exerted to a heat preservation riser in a combined mode according to the characteristics that metal liquid at an ingot mould riser is solidified lastly, the riser wall and the metal liquid surface are easy to nucleate first, and the rotating magnetic field and the static magnetic field can easily permeate a riser material, the metal liquid in the heat preservation riser is effectively oscillated and stirred, and the metal liquid in the riser is delivered into the metal liquid at the center of an ingot mould through oscillating and rotational flow stirring; the dendritic crystal tips are crushed, the crystal grains are refined, the solidification structure is homogenized, macroscopic segregation is reduced, a compact, homogenized and crystal grain-refined large ingot is obtained, and therefore the subsequent machining performance and service performance of the large ingot are improved.

Description

technical field [0001] The invention relates to a metal solidification process and its device, in particular to a metal solidification process and its device intervened by an external magnetic field, which is applied in the technical field of metal solidification structure control. Background technique [0002] In machinery manufacturing, cast steel is widely used. In recent years, with the rapid development of modern industrial technology, large-scale is the development trend of modern forging production. To obtain large-scale forgings with good quality, high strength and large size, it is necessary to provide large-scale steel ingots with good quality. Therefore, the development of steel ingots also follows the trend of large-scale development, and the quality requirements are getting higher and higher. For example, the low-voltage rotor of a nuclear power plant with a power of 1300MW needs to be manufactured with a giant steel ingot weighing 600t. The production technol...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D27/02B22D11/115B22D7/12
CPCB22D7/12B22D11/115B22D27/02
Inventor 钟云波贺琼陈旭
Owner SHANGHAI UNIV
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