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A method for regeneration of foundry mixed old sand

A technology of old sand and reclaimed sand, which is applied in the field of regeneration of foundry mixed used sand, which can solve the problems of high acid consumption and oolitic granulation, limited use of regenerated sand, water and environmental hazards, etc., to improve strength and shorten freezing time. Time, the effect of expanding the range of use

Active Publication Date: 2019-12-31
宣城创玺铸造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Mixed used sand is a mixture of clay used sand and resin used sand. In my country and the world, more than 80% of the castings are produced by sand casting. Generally speaking, for every 1 ton of qualified castings produced, it takes 1~1.3t of waste sand, the recycling rate of old foundry sand in my country is less than 15%. Most of the old sand is disposed of by landfill, which causes a serious waste of natural resources. At the same time, the old sand contains a large amount of aldehydes, phenols, and phenylpotassium. , isocyanide, sulfide and other harmful substances. The old sand is directly discharged or landfilled without treatment. These harmful substances will flow and transfer after rain erosion, which will bring great harm to water and the environment.
[0003] At present, the regeneration method of mixed used sand is a thermal-mechanical regeneration system, which has the functions of feeding, crushing, magnetic separation, roasting, granulation, grinding, and storage of finished sand. Although the purpose of energy saving has been achieved, the regeneration process is The acid consumption value and oolitic degree of graining are high, which reduces the strength of the sand core and greatly restricts the use of reclaimed sand

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A method for regenerating foundry mixed old sand, comprising the following steps:

[0022] (1) One-time sieving: pass the mixed old sand through a 250-mesh sieve to remove the fine coal and dead clay in the old sand, increase the density of the old sand, and improve the post-processing effect, so that the old sand can be sieved once;

[0023] (2) Primary magnetic separation: magnetically separate the sieved old sand with a magnetic field strength of 12,000 gauss and a sand feeding rate of 3T / h to remove strong magnetic impurities in the old sand, speed up the temperature transfer in the later freezing process, and shorten the freezing time. time, improve the processing efficiency, and obtain the old sand by magnetic separation once;

[0024] (3) Freezing: Freeze the old sand from a magnetic separation for 10 hours at a temperature of -46°C to avoid the large amount of energy consumed by traditional high-temperature roasting. The damage of pellets can be improved, and t...

Embodiment 2

[0032] A method for regenerating foundry mixed old sand, comprising the following steps:

[0033] (1) One-time sieving: Pass the mixed old sand through a 280-mesh sieve to remove the fine coal and dead clay in the old sand, increase the density of the old sand, and improve the post-processing effect, so that the old sand can be sieved once;

[0034] (2) Primary magnetic separation: The sieved old sand is subjected to magnetic separation, the magnetic field strength is 13,000 Gauss, and the amount of sand feeding is 3.5T / h, so as to remove the strong magnetic impurities in the old sand, speed up the temperature transfer in the later freezing process, and shorten the Freeze time, improve processing efficiency, and obtain old sand for magnetic separation once;

[0035] (3) Freezing: Freeze the old sand from a magnetic separation for 11 hours at -45°C to avoid the large amount of energy consumed by traditional high-temperature roasting. The damage of pellets can be improved, and ...

Embodiment 3

[0043] A method for regenerating foundry mixed old sand, comprising the following steps:

[0044] (1) One-time sieving: pass the mixed old sand through a 300-mesh sieve to remove the fine coal and dead clay in the old sand, increase the density of the old sand, and improve the post-processing effect, and obtain the old sand through one-time sieving;

[0045] (2) Primary magnetic separation: magnetically separate the sieved old sand with a magnetic field strength of 14,000 gauss and a sand feeding rate of 4T / h to remove strong magnetic impurities in the old sand, speed up the temperature transfer in the later freezing process, and shorten the freezing time. time, improve the processing efficiency, and obtain the old sand by magnetic separation once;

[0046] (3) Freezing: Freeze the old sand for a magnetic separation for 12 hours at a temperature of -44°C to avoid the large amount of energy consumed by traditional high-temperature roasting. The damage of pellets can be improve...

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PUM

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Abstract

The invention mainly relates to the field of casting and discloses a regeneration method of mixed casting used sand. The method comprises the steps of primary sieving, primary magnetic separation, freezing, grinding, secondary sieving, secondary magnetic separation and packaging. The method is simple, convenient to operate and easy to popularize. The recovery rate of used sand reaches up to 94.7%. The casting cost is reduced by 10.4%. Powdered coal and dead clay in the used sand are removed through primary sieving. The density of the used sand is increased. The magnetic separation effect and the refrigerating effect in the post-processing process can be improved. Strong-magnetic impurities in the used sand are removed through primary magnetic separation. Temperature transfer in the later refrigerating process is accelerated. The refrigerating time is shortened. The treatment efficiency is improved. Refrigerating is conducted after primary magnetic separation to improve the brittleness of bentonite and resin on the surfaces of sand particles so as to facilitate grinding and removing fo bentonite and resin. Damage to pellets is reduced. The oolitic rate is reduced to 1.02%. The acid consumption is reduced to 1.66 ml. The ignition loss is reduced to 0.03%. The grinding efficiency is obviously improved.

Description

technical field [0001] The invention mainly relates to the field of foundry, in particular to a method for regenerating foundry mixed old sand. Background technique [0002] Mixed used sand is a mixture of clay used sand and resin used sand. In my country and the world, more than 80% of the castings are produced by sand casting. Generally speaking, for every 1 ton of qualified castings produced, it takes 1~1.3t of waste sand, the recycling rate of old foundry sand in my country is less than 15%. Most of the old sand is disposed of by landfill, which causes a serious waste of natural resources. At the same time, the old sand contains a large amount of aldehydes, phenols, and phenylpotassium. , isocyanide, sulfide and other harmful substances. The old sand is directly discharged or landfilled without treatment. These harmful substances will flow and transfer after rain erosion, which will bring great harm to water and the environment. [0003] At present, the regeneration metho...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C5/00B22C5/06B22C5/04B22C5/08
CPCB22C5/00B22C5/04B22C5/06B22C5/08
Inventor 周正明
Owner 宣城创玺铸造有限公司