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Process for surface inspection of precise metal parts through penetration method

A kind of metal parts, precision technology, applied in the field of surface flaw detection technology of precision metal parts, to achieve the effect of high efficiency, easy observation and convenient operation

Inactive Publication Date: 2018-03-20
通标标准技术服务有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There is still some experience and technicality in the adjustment of the existing penetrant flaw detection process in terms of process steps and equipment parameters. For new operators, a lot of practice is needed to master the operation skills and produce better quality products. The product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] This embodiment provides a surface flaw detection process for precision metal parts using an infiltration method. The steps include:

[0026] 1) Cleaning

[0027] 1.1 Remove impurities on the surface of metal parts, polish and remove burrs;

[0028] 1.2 Take 3 parts of tartaric acid, 1 part of stearic acid, 0.5 parts of sodium tripolyphosphate, 0.6 parts of triethanolamine, 1.2 parts of benzotriazole, 0.2 parts of potassium sulfate, 0.4 parts of sodium ethylenediaminetetraacetate according to mass parts, Mix 0.3 parts of coconut oleic acid diethanolamide, 0.2 parts of fatty alcohol polyoxyethylene ether and 50 parts of water, and stir evenly;

[0029] 1.3 Heat the metal parts to 20°C, spray the mixed solution configured in step 1.2 on the surface of the metal parts, and let stand for 20 minutes;

[0030] 1.4 Heat the metal parts to 450°C for 20 minutes, and then quickly cool to 30°C;

[0031] 2) Apply penetrant

[0032] 2.1 Prepare two penetrants. According to the mass parts, the ...

Embodiment 2

[0043] This embodiment provides a surface flaw detection process for precision metal parts using an infiltration method. The steps include:

[0044] 1) Cleaning

[0045] 1.1 Remove impurities on the surface of metal parts, polish and remove burrs;

[0046] 1.2 Take 5 parts of tartaric acid, 1.5 parts of stearic acid, 0.8 parts of sodium tripolyphosphate, 0.8 parts of triethanolamine, 1.6 parts of benzotriazole, 0.4 parts of potassium sulfate, 0.6 parts of sodium ethylenediaminetetraacetate according to mass parts, Mix 0.6 part of coconut oleic acid diethanolamide, 0.5 part of fatty alcohol polyoxyethylene ether and 60 parts of water, and stir evenly;

[0047] 1.3 Heat the metal parts to 25°C, spray the mixed solution configured in step 1.2 on the surface of the metal parts, and let it stand for 30 minutes;

[0048] 1.4 Heat the metal parts to 500°C, and after 30 minutes, quickly cool to 35°C;

[0049] 2) Apply penetrant

[0050] 2.1 Prepare two penetrants, according to the mass parts, th...

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PUM

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Abstract

The invention discloses a process for surface inspection of precise metal parts through a penetration method. The process comprises the following steps: (1) cleaning; (2) applying penetrating agents,preparing two penetrating agents, putting the metal parts in an environment of 60-70 DEG C, standing for 1-3 minutes, coating defected parts on the surfaces of the metal parts with the first penetrating agent, putting the metal parts in an environment of 15-20 DEG C, standing for 8-10 minutes, and spraying the second penetrating agent to the defected parts on the surfaces of the metal parts, wherein the first penetrating agent contains diisooctyl phthalate, strychnine, silicon carbide, an activating agent and phthalate, and the second penetrating agent contains bisazo red, ethanol, glycol ether and rose red; (3) cleaning the redundant penetrating agent; (4) carrying out development; and (5) examining. The process disclosed by the invention has the beneficial effects that the steps are simple, the operation is convenient and rapid, a result is visual, the observation is convenient, a professional inspection worker is not required, and the operation can be carried out by a common procedure worker after simple training.

Description

Technical field [0001] The invention belongs to the technical field of flaw detection, and particularly relates to a surface flaw detection process of precision metal parts using an infiltration method. Background technique [0002] In the manufacturing industry, defects such as small cracks on the surface of raw materials and parts that are difficult to see with the naked eye often make product quality unable to meet customer requirements. To detect these surface defects, fluorescent penetrant detection technology is often used in the industry. Its principle is to infiltrate the fluorescent penetrant into the cracks on the surface of the workpiece to be inspected through a certain method, clean and dry to remove the penetrant and moisture on the surface of the workpiece to be inspected, and then apply the developer on the surface of the workpiece to be inspected, under capillary action , The penetrant in the crack is absorbed to the surface of the workpiece to be inspected, and...

Claims

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Application Information

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IPC IPC(8): G01N21/91
Inventor 李富朱培坤
Owner 通标标准技术服务有限公司
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