Synthesis process of nitrile rubber modified phenolic resin for aramid honeycomb,

A technology of nitrile rubber and phenolic resin, which is applied in the field of composite materials, can solve the problems of resin curing, difficult curing of honeycomb, and failure to meet the requirements of aramid honeycomb curing process, etc., to achieve improved flexibility, good wettability, and low catalytic activity. Effect

A technology of nitrile rubber and phenolic resin, which is applied in the field of composite materials, can solve the problems of resin curing, difficult curing of honeycomb, and failure to meet the requirements of aramid honeycomb curing process, etc., to achieve improved flexibility, good wettability, and low catalytic activity. Effect

CN108192055AActive Publication Date: 2018-06-22安徽复材科技有限公司

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] A kind of synthetic technique of nitrile rubber modified phenolic resin for aramid fiber honeycomb, adopts the following steps:

[0042](1) Prepare materials according to the following components and contents: 1000g of phenol, 1000g of formaldehyde of 37wt%, 20g of ammonia catalyst, 20g of carbonamide, 10g of nitrile rubber, 800g of organic solvent methanol;

[0043] (2) Heat to dissolve phenol and put it into a reaction vessel, start stirring, add nitrile rubber and stir at a constant temperature at 58°C until the nitrile rubber is completely dissolved;

[0044] (3) Add formaldehyde and catalyst and then conduct heating reaction, the temperature is controlled at 90°C, react until the reaction solution is at 150°C, the time for cross-linking and curing to occur is 120s, then cool down to 60°C;

[0045] (4) add carboxamide, continue constant temperature reaction at 60 DEG C;

[0046] (5) Use vacuum dehydration, after dehydration to 100°C, switch to normal pressure reflu...

Embodiment 2

[0050] A kind of synthetic technique of nitrile rubber modified phenolic resin for aramid fiber honeycomb, adopts the following steps:

[0051] (1) Prepare raw materials according to the following components and contents: 1000g of phenol, 1035g of formaldehyde of 37wt%, 30g of catalyst triethylamine, 25g of carbonamide, 15g of nitrile rubber, 1000g of organic solvent ethanol;

[0052] (2) Heat to dissolve phenol and put it into a reaction vessel, start stirring, add nitrile rubber and stir at a constant temperature at 58°C until the nitrile rubber is completely dissolved;

[0053] (3) Add formaldehyde and catalyst and then conduct heating reaction, the temperature is controlled at 92°C, react until the reaction solution is at 150°C, the time for cross-linking and curing to occur is 125s, and then cool down to 62°C;

[0054] (4) Add carboxamide and continue the constant temperature reaction at 62°C;

[0055] (5) Use vacuum dehydration, after dehydration to 100°C, switch to nor...

Embodiment 3

[0059] A kind of synthetic technique of nitrile rubber modified phenolic resin for aramid fiber honeycomb, adopts the following steps:

[0060] (1) Prepare raw materials according to the following components and contents: 1000g of phenol, 1380g of formaldehyde of 37wt%, 30g of catalyst triethylamine, 25g of carbonamide, 15g of nitrile rubber, 1000g of organic solvent ethanol;

[0061] (2) Heat to dissolve phenol and put it into a reaction vessel, start stirring, add nitrile rubber and stir at a constant temperature at 58°C until the nitrile rubber is completely dissolved;

[0062] (3) Add formaldehyde and catalyst and then conduct heating reaction, the temperature is controlled at 92°C, react until the reaction solution is at 150°C, the time for cross-linking and curing to occur is 125s, and then cool down to 62°C;

[0063] (4) Add carboxamide and continue the constant temperature reaction at 62°C;

[0064] (5) Use vacuum dehydration, after dehydration to 100°C, switch to nor...

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Abstract

The invention relates to a synthesis process of nitrile rubber modified phenolic resin for an aramid honeycomb. Adopted raw materials comprise phenol, formaldehyde, a catalyst, carbamide, nitrile rubber and an organic solvent. The synthetic process comprises the following steps: carrying out heating to dissolve the phenol and adding the nitrile rubber, then adding the formaldehyde and the catalyst, carrying out heating for a reaction, carrying out cooling when the reaction is carried out to a certain degree and adding the carbamide, carrying out vacuum dewatering, then adding a part of the organic solvent, carrying out cooling, adding a part of the organic solvent, then continuing to carrying out cooling, finally adding the remaining organic solvent, and then carrying out cooling rapidly to room temperature to obtain the nitrile rubber modified phenolic resin for the aramid honeycomb. Compared with the prior art, the flexibility of the phenolic resin is greatly improved, and the strength of the honeycomb core material made of the phenolic resin impregnated aramid honeycomb paper prepared through the method is greatly improved.

Description

technical field [0001] The invention relates to the field of composite materials, in particular to a synthesis process of nitrile rubber modified phenolic resin for aramid honeycomb. Background technique [0002] Aramid honeycomb sandwich structure has been widely used in aerospace and other military fields due to its high specific strength, high specific stiffness, heat insulation, wave transmission and excellent dielectric properties. The honeycomb sandwich structure is mainly composed of skin, adhesive film and honeycomb core material. The overall performance of the structure is mainly determined by the performance of the core material. If the strength of the honeycomb core material is not enough, the collapse of the entire sandwich structure will easily occur. [0003] There are many kinds of impregnating resins used in the preparation process of honeycomb core materials, including carbonamide resin, pitch resin, phenolic resin and epoxy resin, among which the honeycomb ...

Claims

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Application Information

Patent Timeline
22 Jun 2018
Publication
CN108192055A
IPC
C08G8/28; C08L61/14
CPC
C08G8/28; C08L61/14
Inventors
杨金平; 薛永顺