Unlock instant, AI-driven research and patent intelligence for your innovation.

Permeation-resistant anti-erosion casting material for aluminum melting furnace melting pool

An aluminum smelting furnace and anti-corrosion technology, which is applied in the field of monolithic refractory materials, can solve the problems of low corrosion resistance to metal aluminum melt, low anti-penetration and anti-corrosion capabilities of molten slag, etc., and achieve anti-penetration and anti-corrosion Strong ability, simple preparation method and good product quality

Pending Publication Date: 2018-06-26
SHANDONG LUMING NEW MATERIALS
View PDF1 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Castables are widely used in molten pools of aluminum smelting furnaces, but the existing anti-penetration and anti-corrosion castables for molten pools of aluminum smelting furnaces still have the following problems: the ability to resist the erosion of metal aluminum melts is low, and the formation of smelting The anti-penetration and anti-erosion ability of slag is small

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] An anti-penetration and anti-corrosion casting material for molten pool of an aluminum smelting furnace, comprising the following raw materials in parts by weight: 50 parts of fused mullite particles, 5 parts of platy corundum particles, 1 part of platy corundum fine powder, and silicon carbide fine powder 1 part, 3 parts of α-type calcined activated alumina, 1 part of ρ-type calcined alumina, 1 part of kyanite, 2 parts of pure calcium aluminate cement, 1 part of barium sulfate precipitation, 0.3 parts of industrial barium carbonate, 0.01 parts of water reducer share.

[0023] The particle size of the fused mullite particles is 1 mm; the particle size of the platy corundum particles is 0.5 mm; the particle size of the platy corundum fine powder is 0.02 mm; the particle size of the silicon carbide fine powder is 0.03 mm; the particle size of the α-type calcined activated alumina is 0.002 mm; the particle size of the rho-type calcined alumina is 0.025 mm; the particle siz...

Embodiment 2

[0031] An anti-penetration and anti-corrosion castable for molten pool of aluminum smelting furnace, comprising the following raw materials in parts by weight: 70 parts of fused mullite particles, 15 parts of platy corundum particles, 10 parts of platy corundum fine powder, and silicon carbide fine powder 10 parts, 12 parts of α-type calcined activated alumina, 8 parts of ρ-type calcined alumina, 5 parts of kyanite, 8 parts of pure calcium aluminate cement, 6 parts of barium sulfate precipitation, 5 parts of industrial barium carbonate, 0.5 parts of water reducer share.

[0032] The particle size of the fused mullite particles is 5mm; the particle size of the platy corundum particles is 2mm; the particle size of the platy corundum fine powder is 0.05mm; the particle size of the silicon carbide fine powder is 0.06mm The particle size of the α-type calcined activated alumina is 0.005mm; the particle size of the rho-type calcined alumina is 0.06mm; the particle size of the kyanit...

Embodiment 3

[0040] An anti-penetration and anti-corrosion castable for molten pool of an aluminum smelting furnace, comprising the following raw materials in parts by weight: 59 parts of fused mullite particles, 11 parts of platy corundum particles, 4 parts of platy corundum fine powder, and silicon carbide fine powder 5 parts, 6 parts of α-type calcined activated alumina, 4 parts of ρ-type calcined alumina, 2 parts of kyanite, 5 parts of pure calcium aluminate cement, 3 parts of barium sulfate precipitation, 2 parts of industrial barium carbonate, 0.2 parts of water reducer share.

[0041] The particle size of the fused mullite particles is 3mm; the particle size of the platy corundum particles is 1mm; the particle size of the platy corundum fine powder is 0.046mm; the particle size of the silicon carbide fine powder is 0.046mm The particle size of the α-type calcined activated alumina is 0.003mm; the particle size of the rho-type calcined alumina is 0.046mm; the particle size of the kya...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
particle diameteraaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention discloses a permeation-resistant anti-erosion casting material for an aluminum melting furnace melting pool. The casting material comprises the following raw materials in parts by weight: 50-70 parts of electro-fused mullite particles, 5-15 parts of tabular corundum particles, 1-10 parts of tabular corundum fine powder, 1-10 parts of silicon carbide fine powder, 3-12 parts of alpha-type calcined activated aluminum oxide, 1-8 parts of rho-type calcined aluminum oxide, 1-5 parts of kyanite, 2-8 parts of pure calcium aluminate cement, 1-6 parts of a barium sulfate precipitate, 0.3-5parts of industrial barium carbonate, and 0.01-0.5 part of a water reducing agent. The permeation-resistant anti-erosion casting material for the aluminum melting furnace melting pool provided by theinvention has a synergistic effect through compounding of the raw materials, excellent ability of resisting erosion of molten metal aluminum, and strong permeation-resistant anti-erosion ability to slag formed in the smelting process; and the preparation method is simple, the raw materials are easy to obtain, and the production costs are low.

Description

technical field [0001] The invention relates to an unshaped refractory material, in particular to an anti-penetration and anti-corrosion pouring material for a melting pool of an aluminum smelting furnace. Background technique [0002] The aluminum smelting furnace is a new type of high-efficiency and energy-saving aluminum melting furnace developed according to the aluminum smelting process. Reduce consumption, reduce burning loss, improve product quality, reduce labor intensity, improve working conditions and increase production efficiency. It is suitable for intermittent operations, smelting with a lot of alloys and recycled materials. Castable, also known as refractory castable, is a granular and powdery material made of refractory material with a certain amount of binder. It has high fluidity and is an amorphous refractory material formed by casting. [0003] Castables are widely used in molten pools of aluminum smelting furnaces, but the existing anti-penetration and ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
CPCC04B35/66C04B2235/3826Y02P10/20
Inventor 白明迅高传甲李哲王太勇
Owner SHANDONG LUMING NEW MATERIALS