Novel short-process continuous copper smelting device and technology

A short process, copper smelting technology, applied in the direction of improving process efficiency, etc., can solve the problems of high power consumption in the production of electric depletion process, not being recycled, and lengthy flotation process, so as to achieve good promotion and use value and save The effect of manpower and simple structure

Inactive Publication Date: 2018-08-17
DONGYING FANGYUAN NONFERROUS METALS +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] On the other hand, the current treatment of smelting slag mainly includes electric depletion process and flotation process. The production power consumption of the electric depletion process is high, and the waste slag after depletion has high copper content, high production cost, and serious waste of resources.
The flotation process is mostly used. The flotation process includes slow cooling, crushing, grinding, thickening and flotation. The flotation process is lengthy and occupies a large area. More importantly, the zinc, lead, Valuable metals such as antimony enter the slag tailings and are not recycled, resulting in a huge waste of valuable resources; moreover, the beneficiation agents added in the flotation process and various heavy metals in the slag itself will cause potential environmental pollution.

Method used

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  • Novel short-process continuous copper smelting device and technology
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  • Novel short-process continuous copper smelting device and technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Multi-element furnace 3: The smelting temperature is 1180°C; the flux is quartz stone, and the amount added is 8% of the total weight of the concentrate; the oxidant is oxygen and air, and the amount added is 142Nm per ton of copper concentrate 3 O2.

[0044] Furnace 1: The smelting temperature is 1200°C; Sulfur: The flux is quartz stone, and its addition amount is 1% of the total weight of the copper matte added; the oxidant is oxygen-enriched air, and cold materials and scrap copper are added to the fine furnace at the same time etc.; after the blowing is completed, the slag discharge operation is carried out first, and the copper production operation is carried out after the slag discharge is completed, and the gas is switched to natural gas and air, and the copper liquid is reduced until the qualified anode copper is produced.

[0045] Slag Smelting Furnace 5: The reaction temperature in Slag Smelting Furnace 5 is 1250°C; the vulcanizing agent is pyrite, the reducin...

Embodiment 2

[0048] Multi-element furnace 3: the smelting temperature is 1200°C; the flux is quartz stone, and its addition amount is 5% of the total weight of the concentrate; the oxidant is oxygen and air, and its addition amount is 155Nm per ton of copper ore 3 O2.

[0049] Pyrofinishing furnace 1: The smelting temperature is 1220°C, the flux is quartz stone, and the amount added is 2% of the total weight of the copper matte added; the oxidant is oxygen-enriched air, and cold material, scrap copper, etc. are added to the pyrofine furnace at the same time; After the blowing is completed, the slag discharge operation is carried out first, and the copper production operation is carried out after the slag discharge is completed. The gas is switched to natural gas and air, and the copper liquid is reduced until the qualified anode copper is produced.

[0050] Slag Smelting Furnace 5: The reaction temperature in Slag Smelting Furnace 5 is 1280°C; the vulcanizing agent is pyrite, the reducing ...

Embodiment 3

[0053] Multi-element furnace 3: The smelting temperature is 1250°C; the flux is quartz stone, and its addition amount is 5% of the total weight of the concentrate; the oxidant is oxygen and air, and its addition amount is 160Nm per ton of copper ore 3 O2.

[0054] Pyrofinishing furnace 1: The smelting temperature is 1250°C; the flux is quartz stone, and its addition amount is 3% of the total weight of copper matte; the oxidizing agent is oxygen-enriched air, and cold material, scrap copper, etc. are added to the pyrofinishing furnace at the same time; After the smelting is completed, the slag discharge operation is carried out first. After the slag discharge is completed, the copper production operation is carried out. The gas is switched to natural gas and air, and the copper liquid is reduced until the qualified anode copper is produced.

[0055] Slag Smelting Furnace 5: The reaction temperature in Slag Smelting Furnace 5 is 1300°C; the vulcanizing agent is pyrite, and the r...

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Abstract

The invention provides a novel short-process continuous copper smelting device and technology. The novel short-process continuous copper smelting device is composed of two fire refining furnaces, twoslag smelting furnaces and a multicomponent furnace, and all the furnaces are connected through sulfonium guiding pipes; the multicomponent furnace is located in the middle, and the fire refining furnaces and the slag smelting furnaces are arranged at the two ends of the multicomponent furnace correspondingly; all the furnaces are rotary horizontal cylinder-shaped furnace bodies and supported on afoundation through two supporting rollers, one of the supporting rollers is provided with a motor, and a gear drive mode is achieved; and the furnace bodies are arranged in the state of rotating around the axis, shells of the furnace bodies are made of steel plates, the furnace bodies are lined with refractory materials, and spraying guns are arranged at the bottoms in the furnace bodies. The novel short-process continuous copper smelting device and technology have the advantages that a large quantity of manpower and material resources are saved, the investment is low, and economic benefits are high; and the structure is simple, design is reasonable, the energy-saving and environment-friendly effects are achieved, and the great using and promotion value is achieved.

Description

technical field [0001] The invention relates to the field of nonferrous metallurgy, in particular to a novel short-flow continuous copper smelting device and process. Background technique [0002] The copper smelting process under the existing technology, from the concentrate to the anode plate, is completed in three stages of smelting, blowing, and refining, such as flash smelting, top blowing smelting, Noranda side blowing smelting, Vanyukov smelting, etc. . These smelting technologies have not broken through the limitations and deficiencies in the field of nonferrous metallurgy, which are mainly manifested in: large production scale, long process, large investment, low direct recovery rate of the system, resulting in loss and waste of some resources. At the same time, because the blowing and refining are carried out separately in different furnaces, the utilization rate of sulfur is low, the heat loss is large, and the SO 2 The flue gas escapes at low altitude, and the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B15/00C22B15/14C22B7/04
CPCC22B7/001C22B7/04C22B15/0028C22B15/006Y02P10/20
Inventor 崔志祥王智王海滨魏传兵侯鹏杜武钊郑军涛边瑞民谭克勤王琛孙云强
Owner DONGYING FANGYUAN NONFERROUS METALS
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