System and method for producing refined cyclohexanone

A production method and technology of cyclohexanone, which is applied in the field of production system of refined cyclohexanone, can solve problems such as difficult separation, long process flow of vacuum pumping system, large consumption of steam and circulating water, etc., and achieve the link of eliminating waste water, Effect of reducing circulating water consumption and reducing sewage discharge

Pending Publication Date: 2018-09-21
李洪震
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the cyclohexanone production unit, due to the low conversion rate of cyclohexanone produced by cyclohexanol dehydrogenation, generally 45 to 55%, the alcohol and ketone solution after the reaction contains cyclohexanone, cyclohexanol, light components, heavy components and A small amount of water, to obtain pure cyclohexanone and cyclohexanol requires specific equipment for separation and purification, and because cyclohexanol and cyclohexanone have a high boiling point and are not easy to separate, vacuum distillation is generally used at present. The equipment is a multi-stage steam ejector system. The vacuuming system has a long process, consumes more steam and circulating water, and produces more waste water; because steam is added to the system, not only the steam consumption is high, but also more sewage is generated. Before the sewage is sent to the sewage treatment plant, the materials in the sewage need to be recovered. It needs to be recovered and treated by extraction, stripping and alkane distillation, and then discharged. The device is complicated, the process is long, the investment cost of equipment is high, and more steam and circulating water are consumed; On the other hand, the process steam with a higher temperature grade is directly condensed, which wastes both heat and circulating water

Method used

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  • System and method for producing refined cyclohexanone
  • System and method for producing refined cyclohexanone

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Such as figure 1 As shown, a production system for refining cyclohexanone includes a drying tower, a drying tower reboiler, a drying tower liquid-gas phase heat exchanger, a drying tower gas-phase condenser, an oil-water separator, a recovery water pump, a drying tower kettle pump, a light Tower, light tower reboiler, light tower reflux tank, light tower reflux pump, light tower gas phase condenser, light tower mechanical vacuum pump, light tower gas phase heat recovery device, light tower kettle pump, ketone tower, ketone tower reboiler, Ketone tower gas phase condenser, ketone tower mechanical vacuum pump, ketone tower reflux tank, ketone tower reflux pump, cyclohexanone cooler, ketone tower kettle pump, alcohol tower, alcohol tower kettle pump, alcohol tower reboiler, alcohol tower gas phase condensation device, alcohol tower mechanical vacuum pump, alcohol tower reflux tank and alcohol tower reflux pump;

[0054] The alcohol and ketone solution enters the middle pa...

Embodiment 2

[0056] A kind of production method of refined cyclohexanone, such as figure 1 shown, including the following steps:

[0057] ① The alcohol and ketone solution enters the drying tower after heat exchange through the liquid-gas phase heat exchanger of the drying tower. Under the heating of the reboiler of the drying tower, the gas phase moisture and a small amount of oil phase separated from the top of the drying tower are exchanged for liquid and gas phases through the drying tower Heater cooling, drying tower gas phase condenser condenses, non-condensable gas is vented or torched, the condensate enters the oil-water separator, the oil phase is recovered, the water phase is recovered by the recovery water pump and used as process water, and the bottom liquid of the drying tower is discharged from the drying tower The kettle is pumped out; the temperature at the top of the drying tower is 102-125°C, the temperature at the bottom of the drying tower is 150-170°C, and the pressure...

Embodiment 3

[0062] System equipment is with embodiment 1, and production method is with embodiment 2, and its difference is:

[0063] The temperature at the top of the drying tower is 125°C, the temperature at the bottom of the drying tower is 170°C, and the pressure is 40KPa;

[0064] The reflux production ratio of the light tower is 450:1, and the liquid at the bottom of the light tower is pumped out from the bottom of the light tower; the temperature at the top of the light tower is 135°C, the temperature at the bottom of the light tower is 150°C, and the pressure is -90KPa;

[0065] The reflux recovery ratio of the ketone tower is 4:1, the temperature at the top of the ketone tower is 70°C, the temperature at the bottom of the ketone tower is 105°C, and the pressure is -100KPa;

[0066] The alcohol tower reflux recovery ratio is 2.5:1; the remaining liquid in the alcohol tower tank is pumped out from the alcohol tower tank; the temperature at the top of the alcohol tower is 105°C, the...

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Abstract

The invention discloses a system and a method for producing refined cyclohexanone. The system comprises a drying tower, a drying tower liquid-gas-phase heat exchanger, a light component tower, a lightcomponent tower gas-phase heat energy recycling machine, a ketone tower, an alcohol tower and the like. The method includes carrying out drying; removing light components; purifying cyclohexanone; purifying cyclohexanol to obtain the refined cyclohexanone. The system and the method for producing the refined cyclohexanone have the advantages that vacuumizing is creatively carried out by the aid ofmechanical vacuum pumps, accordingly, power and steam can be saved, and the sewage discharge and the circulating water usage of the system can be reduced; the quantity of equipment can be reduced, technological processes can be shortened, the investment can be lowered, a large quantity of steam can be saved, and the system is easy to operate; alcohol ketone recycling systems and steam jet vacuumizing systems in existing production technologies are replaced with mechanical vacuum pump systems of the light component tower, the ketone tower and the alcohol tower, wastewater producing links of devices are completely eradicated, water brought into the system by alcohol ketone solution can be completely recycled to be reused as technological water, accordingly, the system and the method are truly free of sewage discharge, and the refined cyclohexanone can be produced by the aid of the system and the method in a green and environment-friendly manner.

Description

technical field [0001] The invention relates to the technical field of cyclohexanone production, in particular to a production system and method for refining cyclohexanone. Background technique [0002] In the cyclohexanone production unit, due to the low conversion rate of cyclohexanone produced by cyclohexanol dehydrogenation, generally 45 to 55%, the alcohol and ketone solution after the reaction contains cyclohexanone, cyclohexanol, light components, heavy components and A small amount of water, to obtain pure cyclohexanone and cyclohexanol requires specific equipment for separation and purification, and because cyclohexanol and cyclohexanone have a high boiling point and are not easy to separate, vacuum distillation is generally used at present. The equipment is a multi-stage steam ejector system. The vacuuming system has a long process, consumes more steam and circulating water, and produces more waste water; because steam is added to the system, not only the steam con...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C45/78C07C45/82C07C49/403
CPCC07C45/78C07C45/82C07C2601/14C07C49/403Y02P20/10
Inventor 李洪震
Owner 李洪震
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