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Method for recycling metal injection molding stainless steel waste feedstock

An injection molding, stainless steel technology, applied in the field of metal powder metallurgy, can solve the problems of poor feeding fluidity, poor practical applicability, and low sintering density

Active Publication Date: 2018-11-06
长春中科昊融新材料研究有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional recycling method is purely physical crushing. The feed material recycled by this method has poor fluidity, unstable shrinkage, low sintered density, and poor practical applicability.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The 316L stainless steel waste with a standard shrinkage ratio of 1.165±0.05 was collected and crushed to obtain powdery and granular materials, which were analyzed by TGA. The weight loss rate was 7% to 10% under an inert atmosphere, and the weight loss rate of catalytic degreasing was 6%. ~8%, the vacuum sintering weight loss rate is 7%~10%, so it can be seen that the total amount of binder is 7%~10%, of which the content of polyoxymethylene POM is 6%~8%, and the content of other binder components is 1% to 2%.

[0029] The crushed 316L stainless steel waste was characterized by infrared spectrum IR, liquid chromatography HPLC, gas chromatography GC, mass spectrometry MS and nuclear magnetic NMR detection methods. It can be known that the main components of the binder are polyoxymethylene POM, polypropylene PP, stearic acid SA, ethylene-vinyl acetate copolymer EVA and polyethylene wax.

[0030] The crushed 316L stainless steel waste was subjected to temperature progra...

Embodiment 2

[0035] As in the test method described in Example 1, the 17-4PH stainless steel waste material with a standard shrinkage ratio of 1.165 ± 0.05 is recovered and processed, and the content of each component in the binder is determined to be: 7% to 8% polyoxymethylene POM, 0.3% ~0.5% high density polyethylene HDPE, 0.2%~0.5% ethylene-vinyl acetate copolymer EVA, 0.1%~0.2% zinc stearate SZ, 0.4%~0.7% microcrystalline paraffin.

[0036] Compared with the standard 17-4PH stainless steel injection molding feed, the standard shrinkage ratio of the 17-4PH stainless steel is 1.165±0.05, adding 0.03% to 0.15% of polyoxymethylene POM, 0.01% to 0.07% of high-density polyethylene HDPE, 0.01%-0.05% ethylene-vinyl acetate copolymer EVA, 0.02%-0.04% zinc stearate SZ, 0.05%-0.08% microcrystalline paraffin, 0%-0.01% antioxidant 1010.

[0037] Weigh 40kg of 17-4PH stainless steel injection port material, runner nozzle material and residual scrap into the internal mixer, and add 12g-60g of polyoxyme...

Embodiment 3

[0040] As in the test method described in Example 1, the 304L stainless steel scrap with a standard shrinkage ratio of 1.165 ± 0.05 is recovered and processed, and the content of each component in the binder is determined to be: 8.3% to 9.0% polyoxymethylene POM, 0.3% to 0.6 % medium density polyethylene MDPE, 0.2%~0.3% ethylene-vinyl acetate copolymer EVA, 0.1%~0.2% magnesium stearate, 0.1%~0.3% dioctyl phthalate DOP, 0.01% The antioxidant BHT.

[0041] Compared with the standard 304L stainless steel injection molding feed, the standard shrinkage ratio of the 304L stainless steel is 1.165±0.05, adding 0.04% to 0.12% of polyoxymethylene POM, 0.03% to 0.05% of medium density polyethylene MDPE, 0.02% to 0.04 % ethylene-vinyl acetate copolymer EVA, 0.01%-0.03% magnesium stearate, 0.02%-0.04% palm wax, 0%-0.01% antioxidant BHT.

[0042] Weigh 30kg of 304L stainless steel injection port material, runner nozzle material and residual scrap into the internal mixer, and add 12g~36g of...

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PUM

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Abstract

The invention discloses a method for recycling metal injection molding stainless steel waste feedstock, and relates to the field of metal powder metallurgy. According to the method, the type and the content of the loss binder component in a stainless steel waste material is determined by utilizing multiple kinds of representation and detection means, moreover, the loss amount of the correspondingcomponent is supplemented, and then the stainless steel waste feedstock subjected to recycling processing is obtained through internal mixing, extrusion and granulation; the stainless steel waste feedstock subjected to recycling processing undergoes injection molding, catalytic degreasing and sintering under the inert atmosphere or vacuum condition to obtain a final sample; and the flow index, theshrinkage ratio, the sintering density, the degreasing rate, the hardness, the green body density, the sintering density and the tensile strength of the stainless steel waste feedstock subjected to recycling processing and the sintered simple are tested, and finally the stainless steel injection molding waste recycled feedstock with qualified performance indexes is obtained.

Description

technical field [0001] The invention relates to the field of metal powder metallurgy, in particular to a method for recycling and reusing waste generated during the forming process of stainless steel powder injection feeding. Background technique [0002] Metal injection molding (Metal Injection Molding, MIM) has the characteristics of one-time molding of complex shape products, high dimensional accuracy, no need for machining or only micro-processing, easy to realize production automation and excellent product performance, and is known internationally as "21 The hottest component forming technology of the century". With the development and progress of manufacturing technology, the market demand for metal parts is becoming more and more vigorous, especially for metal injection molding products in the powder metallurgy industry. [0003] The basic process of metal injection molding is: banburying, granulation, injection molding, degreasing, sintering. Among them, the partic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/22B22F1/00
CPCB22F3/225B22F1/108
Inventor 胡斌宋承立马俊卢大钊韩子龙
Owner 长春中科昊融新材料研究有限公司